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Suzuki GSX-R600 - Starter Clutch Inspection

Suzuki GSX-R600
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Starting System: 1I-12
Tighten the starter clutch bolts to the specified torque
while holding the rotor with the special tool.
CAUTION
!
Use new precoated starter clutch bolts.
Special tool
(A): 09930–44520 (Rotor holder)
Tightening torque
Starter clutch bolt (a): 13 N·m (1.3 kgf-m, 9.5 lb-ft)
Apply engine oil to the bushing of the starter driven
gear.
Install the generator rotor assembly onto crankshaft.
Refer to “Generator Removal and Installation in
Section 1J (Page 1J-4)”.
Apply molybdenum oil solution to the starter idle gear
No. 2 shaft holes.
M/O: Molybdenum oil (MOLYBDENUM OIL
SOLUTION)
Apply molybdenum oil solution to the starter idle gear
No. 1 shaft holes.
M/O: Molybdenum oil (MOLYBDENUM OIL
SOLUTION)
Apply grease to the O-ring.
CAUTION
!
Replace to the O-ring with a new one.
: Grease 99000–25010 (SUZUKI SUPER
GREASE A or equivalent)
Starter Clutch Inspection
B837H11906012
Refer to “Starter Clutch Removal and Installation
(Page 1I-10)”.
(A)
(a)
(a)
I837H1190028-02
I837H1190029-01
I837H1190030-01
I837H1190031-01
I837H1190032-01

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