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Suzuki GSX-R600 - Repair Instructions; Transmission Components

Suzuki GSX-R600
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5B-2 Manual Transmission:
Repair Instructions
Transmission Components
B837H15206001
1
2
3
5
6
7
8
9
11
10
19
20
12
13
14
15
16
17
18
4
FWD
FWD
(d)
(b)
(c)
(a)
I837H1520070-03
1. 2nd drive gear 11. 5th driven gear : 115 Nm (11.5 kgf-m, 83.0 lb-ft)
2. 6th drive gear 12. 1st driven gear : 10 Nm (1.0 kgf-m, 7.0 lb-ft)
3. 3rd/4th drive gears 13. Gearshift cam stopper : 13 Nm (1.3 kgf-m, 9.5 lb-ft)
4. 5th drive gear 14. Gearshift cam plate : 6.5 Nm (0.65 kgf-m, 4.7 lb-ft)
5. Countershaft/1st drive gear 15. Gearshift cam : Apply grease to the oil seal lip.
6. Driveshaft 16. Gearshift fork shaft : Apply thread lock to the thread part.
7. 2nd driven gear 17. Gearshift fork (For 3rd/4th drive gears) : Apply engine oil.
8. 6th driven gear 18. Gearshift fork (For 6th driven gear) : Do not reuse.
9. 3rd driven gear 19. Gearshift fork (For 5th driven gear)
10. 4th driven gear 20. GP switch

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