Suzuki GSX-R600 - Page 519

Brake Control System and Diagnosis: 4A-17
3) Remove the snap ring (3), brake hose connector (4)
and O-ring (5).
Special tool
: 09900–06108 (Snap ring pliers)
4) Pull out the dust boot (6) and remove the snap ring
(7) with the special tool.
Special tool
: 09900–06108 (Snap ring pliers)
5) Remove the push rod (8), piston/cup set (9) and
spring (10).
Assembly
Assemble the master cylinder in the reverse order of
disassembly. Pay attention to the following points:
CAUTION
!
• Wash the master cylinder components with
new brake fluid before reassembly.
• Do not wipe the brake fluid off after
washing the components.
• When washing the components, use the
specified brake fluid. Never use different
types of fluid or cleaning solvents such as
gasoline, kerosine, etc.
• Apply brake fluid to the master cylinder
bore and all of the master cylinder
component to be inserted into the bore.
BF: Brake fluid (DOT 4)
• Apply grease to the push rod end.
: Grease 99000–25100 (SUZUKI Silicone
Grease or equivalent)
• Install the O-ring (1).
CAUTION
!
Replace the O-ring (1) with a new one.
3
5
4
I837H1410046-01
6
7
I837H1410047-01
8
9
10
I837H1410048-01
I649G1410036-02
I815H1410051-01
1
I837H1410049-01