6B-3 Steering / Handlebar:
Installation
Install the handlebars in the reverse order of removal.
Pay attention to the following points:
• Install the handlebars temporarily.
• Install the upper bracket (1), washer (2) and steering
stem head nut (3) temporarily.
NOTE
Pay attention to the direction of the washer.
• Insert the protrusion “A” of the handlebars into the
hole “B” of the steering stem upper bracket.
• Tighten the front fork upper clamp bolts (4) and
handlebar clamp bolts (5) to the specified torque.
Tightening torque
Front fork upper clamp bolt (a): 23 N·m (2.3 kgf-
m, 16.5 lb-ft)
Handlebar clamp bolt (b): 23 N·m (2.3 kgf-m, 16.5
lb-ft)
• Tighten the steering stem head nut (6) to the specified
torque.
Tightening torque
Steering stem head nut (c): 90 N·m (9.0 kgf-m,
65.0 lb-ft)
• Install the front brake master cylinder. Refer to “Front
Brake Master Cylinder Assembly Removal and
Installation in Section 4A (Page 4A-11)”.
• Apply grease to the end of the throttle cables and
cable pulley.
: Grease 99000–25010 (SUZUKI SUPER
GREASE A or equivalent)
1
2
3
2
3
I837H1620036-01
“A”
“B”
I837H1620006-01
(a)
4
(a)
4
(b)
5
(b)
5
I837H1620007-02
(c)
6
I837H1620037-01
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