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Suzuki VL125 - Camshaft Inspection

Suzuki VL125
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3-22 ENGINE
CAMSHAFT
CAM WEAR INSPECTION
Check for abnormal surface damage or wear on the cam face.
Measure the cam height H with a micrometer.
Replace the camshaft if found worn down to the service limit.
# Cam height H: Service Limit: (IN) 32.57 mm
(EX) Front: 32.60 mm
Rear : 32.33 mm
CAMSHAFT JOURNAL WEAR INSPECTION
Place the Plastigauge 1 between the camshaft and cylinder head
cover and tighten the cylinder head cover bolts to the speified
torque.
! 09900-22302: Plastigauge
$ Cylinder head cover bolt: 10 N
.
m (1.0 kgf
.
m)
NOTE:
Do not rotate the camshaft after the cylinder head cover has been
tightened with the Plastigauge in place.
Remove the cylinder head cover and take the measurement at
the widest part of the crashed Plastigauge.
# Camshaft journal oil clearance: Service Limit: 0.150 mm
If the clearance exceeds the service limit, measure the inside
diameter of camshaft journal holder using a cylinder gauge.
# Camshaft journal holder I.D.:
Standard: 22.012 – 22.025 mm
! 09900-20602: Dial gauge (1/1000 mm)
09900-22403: Small bore gauge (18 – 35 mm)
Measure the outside diameter of camshaft journal using a
micrometer.
# Camshaft journal O.D.:
Standard: 21.959 – 21.980 mm
! 09900-20205: Micrometer (0 – 25 mm)
Calculate from the measurement to determine if the clearance
falls within the standard range when the camshaft is replaced
with a new one. If the clearance does not come to the standard
range, replace both the camshaft and cylinder head with new
ones.

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