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4
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Lubrication / Clutch / Transmission
Gear shift linkage mechanism installation
4-18
Install the shifting cam by matching the
4×10mm alignment pin.
Tighten the holding bolt for shifting cam.
(BoltX1)
Torque value：0.8~1.2kgf-m
Assemble the shifting drum stopper and the
return spring. (Bolt X 1)
Torque value：0.8~1.2kgf-m
Caution
z Check if the stopper is working smoothly
after assembly.
Assemble the gear shifting spindle and the
fork. Then install the shifting pedal. (Bolt X1 )
Caution
z The return spring of the shifting spindle
should be matched and fixed on the
crankcase convex.
Alignment pin
Assemble the clutch, centrifugal oil strainer,
and clutch lifter.
Assemble the alignment pin and another new
right crankcase gasket, then the right
crankcase cover.
Connect the clutch cable, and adjust the
clutch free play.
Assemble the kick-starter, kick-starter lever,
and the exhaust pipe.
Fill in specified engine oil.
Shiftin
cam
Shifting drum stopper
Gear shifting spindle set
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