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6. Engine Removal
Precautions in Operation ···········6-1
Engine Removal ··························6-2
Engine Installation ······················6-7
6
Precautions in Operation
General information
● During maintenance of a removed engine, you need to use an adjustable rack or cart to
support the engine.
● The following parts can be repaired with the engine staying on the frame:
1. Carburetor
2. AC generator
3. Starting clutch
4. Clutch
5. Transmission mechanism
● You must remove the engine for repairing the following parts:
1. Piston
2. Crankshaft
3. Transmission mechanism
4. Cam-chain tensioner.
5. Camshaft and Rocker arm.
6. Kick starter mechanism.
Specification
Model Specification
Regular
exchan
e
800 c.c.
Engine oil capacity
Fully
disassembly
1000 c.c.
Torque value
Engine suspension nut (the upper part of engine and frame) 2.4~3.0kgf-m
Engine hanger nut (the front end of the frame) 2.4~3.0kgf-m
Engine assembly nut (the front part of engine and engine hanger) 2.4~3.0kgf-m
Engine assembly nut (the back part of the engine and frame) 4.5~5.5kgf-m
L crankcase chain cover bolts 0.8~1.2kgf-m
Driven sprocket bolts 0.8~1.2kgf-m
Kick-starter holding bolt 2.2~3.0kgf-m
6-1
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