Sym PA12B - Crankcase Assembly

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9. Crankshaft / Crankcase / Transmission / Kick Starter
Crankcase Assembly
9-12
Remove the crankcase gasket and dowel
pins.
Clean the gasket residues off the crankcase
contact surface.
Caution
z Do not damage the contact surface of the
crankcase.
z It is better to wet the gasket residue with
solvent for easy scrapping.
Kick starter assembly
Assemble the kick starter pinion, thrust
washer and circlip.
Assemble the kick starter ratchet and thrust
washer.
Align the ratchet spring with the groove on the
crankcase and install the kick starter spindle
and pinion into the right crankcase.
Put the end of return spring into the groove on
the right crankcase.
Ratchet spring
Dowel pins
Return s
p
rin
g
Washer
RatchetCirclip
Washer
Pinion
Spindle
Washer
Return spring