SystemAir Geniox GO

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Geniox GO · User Manual · 211728 · en_GB · 2022-04-13 · v7.2

Systemair UAB

Linų st. 101

LT–20174 Ukmergė, LITHUANIA

Phone +370 340 60165

Fax +370 340 60166

www.systemair.com

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Table of Contents5
A Manufacturer9
B Name of Machines9
C Declaration of Conformity10
D General Descriptions, Dangers and Warnings11
Overview Via Pictograms on the Inspection Side of the Unit11
Available Pictograms and Their Placing on the Units11
Warnings about Dangers14
Machine Card with Unique Data on Every Unit15
Dimensions of the Units15
E the Control Panel for the Control System16
F Drawings, Diagrams, Guides and Instructions for the Use, Maintenance and Repair16
G Employees in Charge of Operation/Control/Maintenance16
H Unintended Use and Misuse - Inappropriate Applications for the Machine16
Air Handling Unit in Operation17
I Instructions for Unloading and Handling on Site17
Delivery Types17
Handling Methods17
Warnings17
Handling Examples19
Handling Sections Which Are Delivered on Pallets19
Handling Units/Sections Which Are Delivered on Base Frame20
Additional Information23
J Installation24
Installation - Mechanical24
Free Area in Front of and above the Unit24
Supporting Surface24
Adjustable Feet under Legs or Base Frame and Transport of Sections24
Base Frame Assembly24
Base Frames for Outdoor Units25
Outdoor Units - Support under the Base Frame of the Unit25
Installation on the Site of Unit Sections at the Base Frame When Sections Are Delivered on Pallets25
Joining the Unit Sections27
Fitting the Ductwork28
Risk of Stack Effect by Vertical Ducts and Wind Pressure on Louvers28
Door Alignment29
Lock the Doors by Using the Key29
Installation - Electrical30
Installation of Cable Sealing Boxes (Only in Rotor Sections of Geniox GO 27-31)30
Installation - Pipes for Water - Hot and Chilled, Valves and Drains30
Description30
Pipe Connections30
Possibility of Extracting Components from the Unit31
Pipe Connections to Batteries31
Draining Condensate Water32
Draining Condensate Water from Plate Heat Exchanger33
Draining Condensate Water from Cooling Battery33
K Installation and Assembly Instructions for Reduction of Noise and Vibration Emissions34
L Start-Up, Adjustments, Use and Commissioning34
Print-Outs on Paper34
Start-Up by Installer34
Remove Rotor Lock Plate35
Checklist, Relevant Values35
Description of Functions36
Commissioning36
M Information about the Residual Risks36
Unit Casing36
Design of the Machine to Make Transport Safe36
Common for All Unit Sections36
Common for All Unit Sections by Insufficient Lighting37
Dampers37
Attenuators37
Filters37
Plug Fans38
Batteries for Heating and Cooling38
Heat Pump Units39
N Instructions on the Protective Measures During Repair and Maintenance39
O the Essential Characteristics of Tools Which May be Fitted to the Machinery39
P the Conditions of Stability During Use, Transportation, Assembly, Dismantling When out of Service39
Installed Reliable to Avoid Units to be Tilted or Moved by Storm39
Transport of Section with Heat Pump Unit40
Disposal of the Heat Pump System40
General Disassembly - Sharp Edges40
Q Instructions for Machinery Where These Are Regularly to be Transported40
R the Operating Method to be Followed in the Event of Breakdown. Safe Restart40
S Adjustment and Maintenance Operations40
Shutdown of the Unit to a Safe State40
Recommended Maintenance Intervals41
Filters - Always Replace Filters with New Filters with the same Characteristics to Maintain SFP Value41
Bag Filters - the Number of Filters and Sizes of Frames42
Panel Filters - the Number of Filters and the Sizes of the Frames42
Bag Filters43
Panel Filters45
Changing the Internal Battery in the Controller45
Other Functions to Maintain47
The Unit47
Dampers48
Rotary Heat Exchanger48
Cross Flow and Counter Flow Exchanger49
Run-Around Heat Exchanger50
Coils/Batteries for Heating And/Or Cooling50
Plug Fans51
Silencer51
Outdoor Air Section51
Heat Pump Unit51
T Instructions to Enable Adjustment and Maintenance Safely52
Protective Measures and Additional Protective Measures52
Necessary Protection Measures Prior to Start-Up52
Safe Adjustment and Maintenance52
Personal Protective Equipment for Maintenance Staff - Health and Safety52
U Information on Airborne Noise Emissions Exceeding 70 Db(A)53
Annex 1 Technical Data - Unique Data for Every Unit (in Separate Cover)56
Annex 2 Assembly of Base Frame - Height 118 MM for Unit Sizes 10 - 1856
Base Frame Length 482 - 2564 [MM] Unit Size 10 - 1856
Base Frame Length 2582 - 4964 [MM] Unit Size 10 - 1857
Base Frame Length 4982 - 6164 [MM] Unit Size 10 - 1859
Annex 3 Assembly of Base Frame - Height 118 MM for Unit Sizes 20 - 2759
Base Frame Length 482- 2564 [MM] Unit Size 20 - 2760
Base Frame Length 2582 - 4964 [MM] Unit Size 20 - 2761
Base Frame Length 4982 - 6164 [MM] Unit Size 20 - 2762
Annex 4 Assembly of Base Frame - Height 218 MM for Unit Sizes 10 - 1863
Base Frame Length 482- 2564 [MM] Unit Size 10 - 1864
Base Frame Length 2582 - 4964 [MM] Unit Size 10 - 1865
Base Frame Length 4982 - 6164 [MM] Unit Size 10 - 1866
Annex 5 Assembly of Base Frame - Height 218 MM for Unit Sizes 20 - 2767
Base Frame Length 482- 2564 [MM] Unit Size 20 - 2768
Base Frame Length 2582 - 4964 [MM] Unit Size 20 - 2769
Base Frame Length 4982 - 6164 [MM] Unit Size 20 - 2770
Annex 6 Installation of Steel Roof in the Sizes 10 - 3171
Warnings71
Components71
Mounting Rails and Roof Sheets72
Mounting Roof Side Profiles and Corners76
Annex 7 Speed Control for Rotor and Assembly of Divided Rotor76
Speed Control Type NOVA Drive 370 Delivered after February 202176
Selection of Correct Signal Via the 5 DIP Switch Levers in NOVA Drive 37077
Speed Control RHC 200 Delivered before March 202183
Selection of Correct Signal Via the 8 DIP Switch Levers83
Indication of Operation Mode Via Red and Green LED as Well as Test of Motor83
Copy of the Label with Information about Connection of Cables84
Assemble of Split Rotor for Geniox GO 27, Geniox GO 29 and Geniox GO 3185
Dimensions of Split Rotor Sections85
Assemble of Rotor Casing86
Installation of Rotation Sensor, Rotor Magnet and Belt88
Annex 8 Reversible Heat Pump Unit (in Separate Cover, if Heat Pump was Delivered)89
Annex 9 Menu for Internal Controller in the Heat Pump Unit (in Separate Cover, if Heat Pump was Delivered)90
Annex 10 Connection of Fan Motor and Set-Up Manual for Frequency Converter90
Annex 11 Commissioning Protocol (in Separate Cover)90
Annex 12 Report with Data from Final Functional Test on the Systemair Factory90
Annex 13 Short Description of Main Components in the Control System90
13.1 Geniox Units Delivered in One or Several Sections90
External Components90
Annex 14 Wiring Diagram (in Separate Cover)90
Annex 15 Operator's Guide (How to Use the Systemair Control Panel) (in Separate Cover)90

SystemAir Geniox GO - Page 92

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