Terex PT-30 - Page 5

Compact Track Loader
Table of Contents
ii
9. Loader/Transmission Controls Disassembly
and Assembly
Chapter Overview ................................................... 9-1
Personal Safety ....................................................... 9-1
Machine Preparation ............................................... 9-1
Loader/Transmission Controls Disassembly and
Assembly Procedures ............................................. 9-1
Loader Control Joystick/Drive Control Joystick
Removal and Installation ......................................... 9-1
Loader Control Joystick/Drive Control Joystick
Removal ............................................................ 9-2
Loader Control Joystick/Drive Control Joystick
Installation.......................................................... 9-3
Loader Float Magnet Removal and Installation ....... 9-3
Loader Float Magnet Removal ........................... 9-3
Loader Float Magnet Installation ........................ 9-4
Loader Valve Removal and Installation .................. 9-4
Loader Valve Removal ...................................... 9-4
Loader Valve Installation ................................... 9-6
10. Transmission and Drive Disassembly
and Assembly
Chapter Overview ................................................. 10-1
Personal Safety ..................................................... 10-1
Machine Preparation ............................................. 10-1
Transmission and Drive Disassembly
and Assembly Procedures .................................... 10-1
Brake Cylinder Removal and Installation .............. 10-1
Drive Motor Removal and Installation ................... 10-1
Auxiliary Gear Pump Removal and Installation ..... 10-2
Auxiliary Gear Pump Removal ......................... 10-2
Auxiliary Gear Pump Installation ...................... 10-3
Tandem Pump Removal and Installation .............. 10-4
Tandem Pump Removal .................................. 10-4
Tandem Pump Installation ............................... 10-5
Pump Drive Coupler Removal and Installation ...... 10-6
Pump Drive Coupler Removal ......................... 10-6
Pump Drive Coupler Installation ...................... 10-7
11. Engine Components Disassembly and As-
sembly
Chapter Overview ................................................. 11-1
Personal Safety ..................................................... 11-1
Machine Preparation ............................................. 11-1
Engine Components Disassembly and
Assembly Procedures ........................................... 11-1
Primary Air Filter Removal and Installation ........... 11-1
Safety Air Filter Removal and Installation ............. 11-1
Engine Oil Filter Removal and Installation ............ 11-1
Fuel Filter Removal and Installation ..................... 11-1
Muffler Removal and Installation .......................... 11-2
Muffler Removal ............................................... 11-2
Muffler Installation ............................................ 11-2
Exhaust Pipe Removal and Installation ................. 11-3
Exhaust Pipe Removal .................................... 11-3
Exhaust Pipe Installation ................................. 11-4
Battery Removal and Installation........................... 11-5
Battery Removal .............................................. 11-5
Battery Installation ........................................... 11-6
Bleeding the Fuel System………………………….11-7
12. Undercarriage Disassembly and Assembly
Chapter Overview ................................................. 12-1
Personal Safety ..................................................... 12-1
Machine Preparation ............................................. 12-1
Undercarriage Disassembly and Assembly
Procedures ............................................................ 12-1
Wheel Removal and Installation ........................... 12-1
Wheel Removal ............................................... 12-2
Wheel Installation ............................................ 12-3
Track Removal and Installation ............................. 12-3
Track Removal ............................................... 12-3
Track Installation ............................................ 12-3
Sprocket Bearing Plate Removal and Installation . 12-6
Sprocket Bearing Plate Removal ................... 12-7
Sprocket Bearing Plate Installation ................ 12-8
Sprocket Roller Removal and Installation ............. 12-8
Sprocket Roller Removal ............................... 12-8
Sprocket Roller Installation ............................ 12-9
Sprocket Removal and Installation ........................ 12-9
Sprocket Removal ......................................... 12-9
Sprocket Installation .................................... 12-10
Drive Motor Removal and Installation ................ 12-10
Drive Motor Removal.................................. 12-11
Drive Motor Installation ............................... 12-11
13. Loader Disassembly and Assembly
Chapter Overview ................................................. 13-1
Personal Safety ..................................................... 13-1
Machine Preparation ............................................. 13-1
Loader Disassembly and Assembly Procedures .. 13-1
Lift Cylinder/Tilt Cylinder Removal
and Installation ...................................................... 13-1
Lift Cylinder/Tilt Cylinder Removal ................... 13-1
Lift Cylinder/Tilt Cylinder Installation ................ 13-3
Lift Cylinder/Tilt Cylinder Seal Kit Removal
and Installation ...................................................... 13-3
Seal Kit Removal ............................................ 13-3
Seal Kit Installation ......................................... 13-5
Lift Arm Bushing Removal and Installation ........... 13-6
Upper Friction Points ....................................... 13-6
Lower Friction Points ....................................... 13-8
Low-Flow Relief Valve Removal and Installation .. 13-9
Low Flow Relief Valve Removal ...................... 13-9
Low Flow Relief Valve Installation ................. 13-10
14. Quick Attach Disassembly and Assembly
Chapter Overview ................................................. 14-1
Personal Safety ..................................................... 14-1
Machine Preparation ............................................. 14-1
Quick Attach Disassembly and Assembly
Procedures ............................................................ 14-1
Latch Pin Assembly Removal and Installation ...... 14-1
Latch Pin Assembly Removal .......................... 14-1
Latch Pin Assembly Installation ....................... 14-2
Quick Attach Assembly Removal and Installation . 14-2
Quick Attach Assembly Removal ..................... 14-2
Quick Attach Assembly Installation .................. 14-3