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TESTO 330-1 User Manual

TESTO 330-1
60 pages
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Instruction manual en
testo 330-1, -2, -3 / testo 330-1 , -2
Flue gas analyser

Table of Contents

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TESTO 330-1 Specifications

General IconGeneral
BrandTESTO
Model330-1
CategoryMeasuring Instruments
LanguageEnglish

Summary

General Notes

Identification of Symbols

Explains symbols used in the manual for warnings and instructions.

Short Form for Operating Steps

Example: Calling Up Flue Gas Function

Demonstrates how to use the short form to navigate to a specific function.

Safety Advice

Intended Purpose of the Instrument

Describes the application areas for which the measuring instrument is intended.

Product Description Overview

Provides an overview of the individual components of the product.

Instrument Operation

Mains Unit and Rechargeable Battery

Details the use of the mains unit and rechargeable battery for the instrument.

Probes and Sensors

Covers the connection and handling of probes and sensors.

Regular Care Procedures

Provides guidance on routine maintenance of the instrument and its parts.

Data Transfer Methods

Protocol Printer

Instructions for printing data to a Testo protocol printer via infrared.

PC and Pocket PC Connectivity

Details data transfer to a PC or Pocket PC using connecting cables or infrared.

Care and Maintenance

Questions and Answers

Provides answers to frequently asked questions about the instrument.

Technical Data

Lists technical specifications, standards, and measuring ranges.

Safety Advice

Electrical Hazard Avoidance

Warnings against measuring on or near live parts with the instrument.

Instrument Protection Measures

Guidelines for storing and protecting the measuring instrument and cells.

Product Safety and Warranty Claims

Operating parameters, handling, and maintenance requirements for product safety.

Correct Disposal Instructions

Instructions for the proper disposal of batteries and the instrument.

Intended Purpose

Application Areas

Describes the specific furnace systems and tasks the testo 330 is designed for.

Prohibited Use Cases

Lists scenarios where the testo 330 should not be used, e.g., continuous measurements.

Product Description Overview

Measuring Instrument Components

Labels and describes the physical parts of the testo 330 measuring instrument.

Caution: Strong Magnets

Warning about strong magnets and potential damage to sensitive equipment.

Measuring Instrument Details

Keypad Functions

Explains the function of each key on the instrument's keypad.

Display Elements and Information

Describes the elements shown on the display and their meanings.

Measuring Instrument Interface

Settings View Description

Details the elements and options presented in the instrument's settings view.

Measuring View Description

Explains the layout and information displayed during measurement.

Device Connection Ports

Identifies and describes the various connection sockets on the instrument.

Measuring Instrument Interfaces and Components

Instrument Interfaces

Details the USB, PS2, and infrared interfaces for connectivity.

Internal Components

Identifies the rechargeable battery, gas pump, and sensor cell slots.

Carrying Strap and Barcode Pen Holder

Attaching Carrying Strap and Barcode Pen Holder

Step-by-step instructions for securing the carrying strap and barcode pen holder.

Modular Flue Gas Probe

Modular Flue Gas Probe Components

Identifies parts of the modular flue gas probe, including filter chamber and probe module.

Commissioning the Instrument

Initial Setup Steps

Describes the initial steps required to commission the measuring instrument.

Instrument Operation

Mains Unit and Battery Operation

Explains how the instrument operates using the mains unit or rechargeable battery.

Changing the Rechargeable Battery

Step-by-step guide for replacing the instrument's rechargeable battery.

Battery Charging and Operation

Charging the Rechargeable Battery

Instructions on how to charge the instrument's battery, including conditions.

Battery Care Guidelines

Recommendations for optimal battery storage and usage to prolong life.

Operation Using the Mains Unit

Details how to operate the instrument directly connected to the mains unit.

Connecting Probes and Sensors

Probe Socket Detection

Explains how probe detection occurs and when probes must be connected.

Flue Gas Socket Detection

Describes continuous probe/sensor detection at the flue gas socket.

Probe Module and Regular Care

Replacing the Probe Module

Step-by-step guide to replacing the probe module on the handle.

Condensate Trap Maintenance

Instructions for checking and emptying the condensate trap.

Regular Care: Particle Filter

Checking and Replacing the Particle Filter

How to check for contamination and replace the particle filter.

Basic Operating Steps

Switching the Instrument On

Instructions for turning the measuring instrument on and the initial display.

Basic Operation Procedures

Calling Up a Function

How to select and activate functions within the instrument's menus.

Entering Values and Data

Describes methods for entering numerical and character values using list fields or editors.

Basic Operation: Data Output and Errors

Printing Measurement Data

How to print measurement data using the Print function key.

Saving Measurement Data

Instructions for saving measurement data using the Save function.

Confirming Error Messages

How to acknowledge and confirm error messages displayed by the instrument.

Basic Operation: Barcode Scanning and Power Off

Scanning Locations with Barcode Pen

How to use a barcode pen to scan and create/activate locations.

Switching the Instrument Off

Instructions for safely switching off the measuring instrument.

Memory and Location Management

Accessing Memory/Location Function

How to access the Memory/Location menu using the instrument's keys.

Memory and Location Operations

Creating New Locations

Step-by-step guide to creating a new location for measurements.

Ordering Location Lists (Specific Models)

How to order location lists by name or address for certain instrument versions.

Restoring Location Lists (Specific Models)

How to restore location lists in the sequence they were created for certain versions.

Activating a Location

How to select and activate a specific location for measurements.

Printing and Displaying Protocols

Instructions for printing or displaying measurement protocols.

Editing and Managing Memory

Editing Location Details

Instructions for editing, deleting, or changing location information.

Extras Memory Function

How to access and use the Extras memory function for memory management.

Instrument Diagnosis

Accessing Instrument Diagnosis

How to access the Instrument Diagnosis menu.

Performing Gas Path Check (Specific Models)

Step-by-step guide for performing a gas path check on specific instrument versions.

Instrument Diagnosis Details

Viewing Device Errors

How to view and navigate through device errors displayed by the instrument.

Viewing Sensor Diagnosis

How to check the status of measuring cells and perform gas zeroing.

Instrument Configuration

Instrument Settings

How to adapt the product to specific measurement tasks and user requirements.

Display Edit and Parameter Settings

Allows setting parameters, units, and the number of readings per display page.

Instrument Settings: Display and Printer

Setting Display Representation

Options to set the number of values displayed on large or small screens.

Changing Parameters and Units

How to select display positions, insert lines, delete parameters, and set units.

Printer Configuration

How to set headers, footers, and select the printer for data output.

Instrument Settings: Alarms and Start Keys

Setting Alarm Limits

How to set limit values for alarms (visual and optical).

Configuring Start Keys

How to assign functions to the start keys for quick access.

Instrument Settings: Date, Time, and Language

Setting Date and Time

How to set the current date and time on the instrument.

Setting the Menu Language

How to select the desired menu language from available options.

Sensor Settings

Setting NO2 Addition

How to set the NO2 addition and shut-off thresholds for measuring cells.

Sensor Settings and Recalibration

Setting Sensor Protection Limits

How to set protection limits to prevent measuring cell overload.

Recalibrating Measuring Cells

Procedures for recalibrating CO and NO measuring cells, including warnings.

Fuel Selection and Coefficients

Accessing Fuel Settings

How to access the Fuels menu to choose fuel types and set coefficients.

Activating Fuel Type

How to select and activate a specific fuel type for measurements.

Setting Fuel Coefficients

How to set or reset fuel-specific coefficients for accurate calculations.

Measuring Procedures

Preparing for Measurements

Describes the essential preparation steps before starting measurements.

Zeroing Phases

Explains the zeroing process for combustion air temperature, gas, and draught sensors.

Flue Gas Probe Preparation

Using the Modular Flue Gas Probe

Instructions on checking the thermocouple and aligning the flue gas probe.

Checking the Thermocouple

How to check if the thermocouple is positioned correctly and not against the probe cage.

Aligning the Flue Gas Probe

How to align the probe for optimal flue gas flow and temperature measurement.

Configuring the Reading Display

How to configure the display to show required parameters and units for measurements.

Measurement Functions

Flue Gas Measurement

How to perform flue gas measurements, save, and print data.

Measurement Functions: Draught and BlmSchV

Draught Measurement

How to perform draught measurements and record readings.

BlmSchV Measurement Sequences (Specific Models)

Details the BlmSchV and qA mean value measurement sequences for specific models.

Measurement Sequences: BlmSchV and qA

qA Mean Value Measurement Sequence

Steps for performing the qA mean value measurement sequence.

BlmSchV Measurement Sequence

Steps for performing the BlmSchV measurement sequence.

Measurement Functions: CO Undiluted

CO Undiluted Measurement

How to perform and record undiluted CO measurements.

Measurement Functions: Smoke No./HCT and Differential Pressure

Smoke Number/HCT Measurement

How to enter smoke tester numbers and heat carrier temperatures for oil fuels.

Differential Pressure Measurement

Instructions for performing differential pressure measurements and associated warnings.

Measurement Functions: Differential Temperature

Differential Temperature Measurement

How to perform measurements and record temperature differences (T1 - T2).

Measurement Functions: O2 Air and Gas Flow Rate

O2 Air Measurement

How to perform O2 air supply measurements using a dual wall clearance probe.

Gas Flow Rate Measurement

How to measure gas flow rate and calculate gas burner output for gas fuels.

Measurement Functions: Oil Flow Rate and Leak Detection

Oil Flow Rate Measurement

How to measure oil flow rate and calculate oil burner output for oil fuels.

Leak Detection

Instructions for performing gas leak detection and setting alarm thresholds.

Measurement Functions: Ambient CO

Ambient CO Measurement

How to perform ambient CO measurements, noting influences like cigarette smoke.

Measurement Functions: Ambient CO2

Ambient CO2 Measurement

How to perform ambient CO2 measurements, including entering absolute pressure.

Measurement Functions: Burner Control

Burner Control Data

How to read status data and malfunction reports from automatic furnaces.

Burner Control Data Handling

Reading Out Failure Store

How to access and scroll through failure reports from automatic furnaces.

Transferring Readings to Flue Gas Menu

How to transfer readings to the Flue Gas menu for storage or printing.

Data Transfer Methods

Protocol Printer Data Transfer

Printing data to a Testo protocol printer via infrared interface.

PC and Pocket PC Data Transfer

How to transfer data to a PC or Pocket PC using connecting cables or infrared.

Care and Maintenance

Cleaning the Measuring Instrument

Instructions for cleaning the instrument's housing with a damp cloth.

Replacing Measuring Cells

Step-by-step guide for replacing faulty measuring cells and managing short-circuit brackets.

Replacing Measuring Cells and Filters

Recalibrating Measuring Cells

Reference to sensor settings for recalibration procedures.

Replacing the Additional Filter

How to check and replace the additional filter for added protection.

Cleaning the Modular Flue Gas Probe

Changing the Thermocouple

Step-by-step guide to changing the thermocouple in the probe.

Frequently Asked Questions

Troubleshooting Common Issues

Addresses common instrument issues like not switching on or faulty battery display.

Technical Specifications

Standards and Inspections Compliance

Lists the standards and directives the product complies with, including TÜV approvals.

Measuring Ranges and Accuracies

Detailed table of measuring ranges, accuracies, resolutions, and response times for various parameters.

Measuring Ranges and Accuracies Details

Temperature Measurement Specifications

Details measuring range, accuracy, and resolution for temperature measurements.

Other Device Data

Provides data on operating temperature, power supply, dimensions, weight, memory, and warranty.

Calculation Principles

Fuel Parameters

Table listing fuel-specific factors, CO2max, and O2 reference values.

Calculation Formulae

Details the formulae used for calculating carbon dioxide, flue gas loss, and efficiency.

Calculation Principles: Air Ratio and Conversions

Air Ratio Calculation

Formula for calculating the air ratio (lambda) based on CO2max and CO2.

Nitrogen Oxide Calculation

Formula for calculating total nitrogen oxides (NOx) from NO and NO2add.

Flue Gas Dew Point Temperature Calculation

Formula used to calculate the flue gas dew point temperature.

ppm to mg/m³ Conversion

Formulae for converting CO and NOx concentrations from ppm to mg/m³.

Accessories and Spare Parts

Modular Flue Gas Probes

Lists available modular flue gas probes with their part numbers.

Probe Modules and Accessories

Lists probe shaft modules, spare thermocouples, cones, and extensions.

Temperature Probes

Lists different types of temperature probes and their part numbers.

Spare Parts and Accessories

Retrofitted Measuring Cells

Information on retrofitting measuring cells for different testo 330 versions.

Spare Measuring Cells

Lists individual spare measuring cells for various testo 330 models and their part numbers.

Other Accessories

Lists accessories like barcode pens, mains units, software, and calibration adapters.

Functional Overview

Overview of Measuring Functions

A table summarizing measuring tasks, functions, and corresponding page numbers.

Overview of Memory/Location Functions

A table summarizing memory and location management tasks and their pages.

Functional Overview: Settings and Diagnostics

Overview of Instrument Settings

Summarizes instrument settings like display, printer, alarms, date/time, and language.

Overview of Sensor Settings

Summarizes sensor settings for NO2 addition, protection, and recalibration.

Overview of Diagnostic Functions

Summarizes diagnostic functions like gas path check and error viewing.

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