Thermal Dynamics CE CutMaster 80XL Service Manual

TABLE OF CONTENTS
SECTION 1:
GENERAL INFORMATION .................................................................................................. 1
1.01 Notes, Cautions and Warnings ........................................................................ 1
1.02 Important Safety Precautions .......................................................................... 1
1.03 Publications ..................................................................................................... 2
1.04 Note, Attention et Avertissement ..................................................................... 3
1.05 Precautions De Securite Importantes.............................................................. 3
1.06 Documents De Reference ............................................................................... 5
1.07 Declaration of Conformity ................................................................................ 7
1.08 Statement of Warranty..................................................................................... 8
SECTION 2:
INTRODUCTION .............................................................................................................. 2-1
2.01 Scope Of Manual ......................................................................................... 2-1
2.02 General Service Philosophy ......................................................................... 2-1
2.03 Service Responsibilities ............................................................................... 2-1
SECTION 3:
INTRODUCTION .............................................................................................................. 3-1
3.01 Scope of Manual .......................................................................................... 3-1
3.02 General Description ..................................................................................... 3-1
3.03 Specifications/Design Features .................................................................... 3-1
3.04 Power Supply Options and Accessories ....................................................... 3-2
SECTION 4:
SERVICE TROUBLESHOOTING DIAGNOSTICS ............................................................ 4-1
4.01 Introduction .................................................................................................. 4-1
4.02 Maintenance Schedule ................................................................................. 4-1
4.03 Common Operating Problems ...................................................................... 4-1
4.04 Troubleshooting Guide - General Information ............................................... 4-2
4.05 Circuit Fault Isolation .................................................................................... 4-3
4.06 Main Input and Internal Power Problems ...................................................... 4-4
4.07 Pilot Arc Problems........................................................................................ 4-7
4.08 Main Arc Problems ....................................................................................... 4-8
4.09 Test Procedures ........................................................................................... 4-9
SECTION 5:
REPAIRS & REPLACEMENT PROCEDURES .................................................................. 5-1
5.01 Introduction .................................................................................................. 5-1
5.02 Anti-Static Handling Procedures................................................................... 5-1
5.03 Parts Replacement - General Information .................................................... 5-1
5.04 Major External Parts Replacement............................................................... 5-2
5.05 Front Panel Parts Replacement.................................................................... 5-2
5.06 Left Side Internal Component Parts Replacement........................................ 5-4
5.07 Rear Panel Parts Replacement .................................................................... 5-5
5.08 Right Side Internal Component Parts Replacement ..................................... 5-7

Thermal Dynamics CE CutMaster 80XL Specifications

General

Brand	Thermal Dynamics
Model	CE CutMaster 80XL
Category	Welding System
Language	English