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Thomas
Compact Loader
95
Thomas 95 User Manual
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2-7
2
TROUBLE SHOOTING 2.4
Symptom: System Will Not Operate In Either Direction
Repair or
replace
Fill to proper
level
Replace
Repair or
replace
Repair or
replace
Reduce sys
-
tem load
Repair or
replace
Repair or
replace
Defective
Defective
Clogged
Defective
Defective
High
Low
Defective
OK
OK
OK
OK
OK
OK
OK
Inspect inlet
screen or filter
Inspect motor
Inspect servo con
-
trol ( if used )
Check sys
-
tem pressure
Replace pump
and motor
Inspect charge
relief valve
Inspect charge
pump
Check charge
pressure
Check external
control linkage
Check oil level
in reservoir
Below level
OK
OK
62
64
Table of Contents
Thomas
10
Safety Precautions
4
Battery
5
Quick - Tach
8
Table of Contents
10
Hydraulic Circuit 1.1
14
General Information
16
Hydraulic System
16
Gear Pump
18
Start up Procedure
19
Control Valve 1.3
20
Control Valve Removal
21
Auxiliary Circuit
21
Control Valve Installation
22
Hydraulic Cylinders 1.4
42
General Information
42
Testing Piston Seals
43
Lift Cylinder Replacement
44
Tilt Cylinder Replacement
45
Cylinder Disassembly
46
Cylinder Inspection
48
Cylinder Assembly
48
Filter Replacement
50
Oil Filter
50
General Information
50
Hydraulic Oil Filter 1.5
50
Oil Cooler
51
Hydraulic Oil Cooler 1.6
51
General Information
51
Adding Oil
52
Checking the Oil Level
52
General Information
52
Hydraulic Oil Reservoir 1.7
52
Oil Reservoir
52
Servicing the Reservoir
53
Trouble Shooting 1.8
54
Torque Chart 1.9
55
Hydrostatic Drive System
57
Hydrostatic Drive Circuit
58
Specifications 2.2
59
General Information 2.3
60
Trouble Shooting 2.4
61
Special Tools
64
Pressure Tests 2.5
65
Procedure
66
Flushing the Hydraulic System 2.7
67
General Information
67
Start-Up Procedure 2.8
70
Gear Pump Replacement 2.9
71
Removal
72
Tandem Pump Replacement 2.10
72
Installation
73
Tandem Pump Parts Diagram 2.11
76
Drive Motor 2.12
80
General Information
80
Removal
84
Final Drive
86
Replacement
86
Parts Illustration
88
Disassembly
90
Assembly
98
Section 3 Final Drive
107
Trouble Shooting
107
Adding Oil
109
Changing the Oil
109
Checking the Oil
109
Lubrication 3.2
109
Checking
110
Drive Chain 3.3
110
Boom Support
111
Removal
111
Installation
112
Drive Motor Sprocket 3.4
113
Replacement
113
Axle Assembly 3.5
115
Removal
116
Inspection
117
Installation
118
Stud Replacement
121
Trouble Shooting 3.6
122
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Thomas 95 Specifications
General
Brand
Thomas
Model
95
Category
Compact Loader
Language
English
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