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Quantium 310
Tokheim Quantium 310 User Manual
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Quantium 310
Document Ref 941
1
13-001
Rev - 2
1
1/2009
Maintenance Manual
2
Table of Contents
Table of Contents
5
Introduction
8
How to Use this Manual
8
Product Scope
8
Authorised Technicians
9
Contact Information
9
Health & Safety
9
Safety Checklist
9
Duties of the Employees
9
Hazards
10
Warning Signs
11
Personal Protective Equipment (PPE)
12
Standards & Certificates
13
Dispenser Marking for the ATEX Directive
13
Special Conditions for Safe Use
14
MID Dispensers
14
Maintenance Procedures - General
16
General
16
Important Safety Information Relating to IS Circuits
16
Identification of Side a
17
Access to the Hydraulic Area
18
Access to the Calculator Head
18
Access to the Cable Glands
19
Access the Junction Box Connections
19
Maintenance Procedures - Hose Mechanics
22
Changing a Nozzle
22
Changing a Hose
23
Changing an Elaflex Safety Break Coupling
25
Reconnecting a Separated Safety Break Coupling
26
Changing a Nozzle Reed Switch
27
Maintenance Procedures - Hydraulics
30
Changing the External Filter on Pumps with Filterbox
30
Changing the Internal Filter on the EPZ Pump
32
Changing the Bypass Valve on the PAS V3 Pump
34
Changing the Bypass Valve on the EPZ Pump
36
Changing the V-Belt on the Motor
38
Changing the Pulley on the PAS V3 Pump
39
Changing the Pulley on the EPZ Pump
40
Changing the PAS V3 Pump
41
Changing the EPZ Pump
43
Changing the Motor
46
Motor Relays
50
Motor Centrifugal Switch
52
Changing the TM80 Meter
55
Changing the SM80 Meter
55
Changing the Spin on Filter (Option)
58
Maintenance Procedures - Electronics
60
Calculator Head Components
60
Changing a Fuse in the Calculator Head
61
Changing the Battery Pack in the Calculator Head
62
Changing the MP-T1 Pulser
63
Changing a Preset Push Button/Preset Switch/Preset Cable
66
Replacing the I/O Board or Mainboard
68
Changing the CSD Board or EMT Board
71
Replacing the Calculator Door Plexi Glass & Seal
73
Changing the Comms Board or I/O Extension Board
75
Replacing the HOM Board
77
Replacing the Programming Switch
79
Changing the OCB or UAM
81
Changing the EPSI
82
Maintenance Procedures - Vapour Recovery
85
Replacing the V-Belt on the ECVR Unit
85
Replacing the Durr Pump on the ECVR Unit
86
Replacing the Motor on the ECVR Unit
88
Replacing the Solenoid Valve on the ECVR Unit
91
Replacing the VFM Unit
93
Drawings
97
Hydraulic Set up 50
97
Models 1-1I, 1-2I, 1-2, 2-2I Single-Sided, 2-4, HS 1-2, SHS 2-2I Single-Sided
97
Hydraulic Set up 51
98
Models VHS 1-1I, VHSM 1-1
98
Hydraulic Set up 52
98
Model VHSM 2-2
99
Hydraulic Set up 53
99
Hydraulic Set up 54
99
Hydraulic Set up 55
100
Hydraulic Set up 56
100
Model SVHS 2-2I
103
Hydraulic Set up 57
104
Hydraulic Set up 58
104
Models 2-2I Double-Sided, HS 2-2I, SHS 2-2I Double-Sided
105
Hydraulic Set up 80
105
4
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Tokheim Quantium 310 Specifications
General
Brand
Tokheim
Model
Quantium 310
Category
Petrol Station Equipment
Language
English
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