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Tokheim Quantium 310 User Manual

Tokheim Quantium 310
108 pages
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Quantium 310
Document Ref 941113-001
Rev - 2
11/2009
Maintenance Manual

Table of Contents

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Tokheim Quantium 310 Specifications

General IconGeneral
ModelQuantium 310
Display TypeLCD
Power Supply230 V AC
Frequency50 Hz
Power Supply (DC)24 V DC
Storage Temperature-40°C to +70°C
HumidityUp to 95% non-condensing
WeightVaries by configuration
ApplicationPetrol Dispenser
Number of ProductsUp to 4
Number of Nozzles1 or 2
Payment OptionsCash, Card, Fleet Card
KeyboardNumeric keypad
Meter TypeElectronic
Operating Temperature-20 to +50 °C
CommunicationEthernet, RS-232, RS-485
Operating Temperature (Display Unit)-20 to +50 °C
DimensionsVaries by configuration
ConnectivityEthernet

Summary

Introduction

How To Use This Manual

Guidance on navigating and utilizing the manual's sections and content effectively.

Product Scope

Defines the range of fuel dispensers covered, excluding LPG versions, and their configurations.

Authorised Technicians

Specifies requirements for qualified personnel to perform maintenance procedures safely and correctly.

Contact Information

Provides details for reaching the technical author and service departments for inquiries.

Health & Safety

Outlines critical safety guidelines, checklists, hazards, and protective measures for safe operation.

Standards & Certificates

Details the dispenser's compliance with European Directives, ATEX, and OIML standards.

MID Dispensers

Explains Metrological Instruments Directive (MID) compliance, calibration, and essential documentation.

Maintenance Procedures - General

General

Provides general advice, safety checks, and preparation steps before any maintenance task.

Important Safety Information relating to IS Circuits

Details safety precautions for Intrinsically Safe (IS) circuits, including cable routing and segregation.

Identification of Side A

Describes how to identify dispenser sides A and B, detailing components housed in each.

Access to the Hydraulic Area

Step-by-step instructions for safely opening and removing the hydraulic doors.

Access to the Calculator Head

Detailed procedure for safely accessing the dispenser's calculator head compartment.

Access to the Cable Glands

Instructions for safely removing side panels to access the cable glands.

Access the Junction Box Connections

Procedure for safely accessing the junction box connections on the dispenser.

Maintenance Procedures - Hose Mechanics

Changing a Nozzle

Step-by-step guide for replacing the fuel dispenser nozzle, including tools and safety.

Changing a Hose

Instructions for replacing the dispenser hose, covering different mast types and tools.

Changing an Elaflex Safety Break Coupling

Procedure for replacing a damaged Elaflex safety break coupling on the nozzle.

Changing a Nozzle Reed Switch

Guide for replacing the nozzle reed switch, detailing access and connection steps.

Maintenance Procedures - Hydraulics

Changing the external filter on pumps with filterbox

Instructions for replacing the external filter located in the filter box.

Changing the internal filter on the EPZ pump

Procedure for changing the internal filter within the EPZ pump assembly.

Changing the bypass valve on the PAS V3 pump

Steps to replace the bypass valve assembly on the PAS V3 pump, noting spring tension.

Changing the bypass valve on the EPZ pump

Instructions for replacing the bypass valve assembly on the EPZ pump, including adjustment.

Changing the V-belt on the motor

Guide for replacing the motor V-belt, including tension adjustment.

Changing the pulley on the PAS V3 pump

Procedure for replacing the pulley on the PAS V3 pump, requiring a puller tool.

Changing the pulley on the EPZ pump

Instructions for replacing the pulley on the EPZ pump, involving screw and washer removal.

Changing the PAS V3 pump

Detailed steps for replacing the PAS V3 pumping unit, including connections and draining.

Changing the EPZ pump

Procedure for replacing the EPZ pumping unit, covering variations with internal/external filters.

Changing the motor

Comprehensive guide for replacing the dispenser motor, involving electrical and mechanical steps.

Changing the SM80 Meter

Step-by-step instructions for replacing the SM80 meter, including electrical and fluid connections.

Changing the Spin on Filter (Option)

Guide for replacing the optional spin-on filter, covering valve operation and tightening.

Maintenance Procedures - Electronics

Calculator Head Components

Identifies the electronic components typically housed in the calculator head's Side A and Side B.

Changing a fuse in the calculator head

Procedure for safely replacing fuses located on electronic boards or DIN rails.

Changing the battery pack in the calculator head

Steps to replace the battery pack within the calculator head, noting polarity.

Changing the MP-T1 Pulser

Guide for replacing the MP-T1 pulser, involving cable tracing and connection management.

Changing a Preset Push Button/Preset Switch/Preset Cable

Instructions for replacing push buttons, switches, or cables on the calculator door.

Replacing the I/O Board or Mainboard

Procedure for replacing the Input/Output (I/O) board or Mainboard, including disconnecting all cables.

Changing the CSD Board or EMT Board

Steps for replacing Customer Sales Display (CSD) or EMT boards, involving security bracket removal.

Replacing the Calculator Door Plexi Glass & Seal

Guide for replacing the calculator door's plexiglass and rubber seal.

Changing the Comms Board or I/O Extension Board

Procedure for replacing Communication (Comms) or I/O Extension Boards (IEB).

Replacing the HOM Board

Instructions for replacing the Hydraulic Option Module (HOM) Board.

Replacing the Programming Switch

Guide for replacing the programming switch on the dispenser.

Changing the OCB or UAM

Procedure for replacing the Option Controller Board (OCB) or User Access Module (UAM).

Changing the EPSI

Steps for replacing the EPSI Board.

Maintenance Procedures - Vapour Recovery

Replacing the v-belt on the ECVR Unit

Procedure for replacing the V-belt on the ECVR unit, including motor adjustment.

Replacing the Durr pump on the ECVR Unit

Detailed steps for replacing the Durr pump on the ECVR unit, involving fittings and belt adjustment.

Replacing the motor on the ECVR Unit

Guide for replacing the motor in the ECVR unit, covering electrical and mechanical connections.

Replacing the solenoid valve on the ECVR Unit

Procedure for replacing the solenoid valve on the ECVR unit, involving cable tracing and gland adjustment.

Replacing the VFM Unit

Instructions for replacing the VFM unit, including disconnection of vessel and filter fittings.

Drawings

Hydraulic Set Up 50

Diagram illustrating hydraulic setup for models 1-1i, 1-2i, 1-2, 2-2i Single-Sided, 2-4, HS 1-2, SHS 2-2i Single-Sided.

Hydraulic Set Up 51

Diagram showing hydraulic setup for models VHS 1-1i, VHSM 1-1.

Hydraulic Set Up 52

Diagram illustrating hydraulic setup for model VHSM 2-2.

Hydraulic Set Up 53

Diagram showing hydraulic setup for models with High Speed Motor Control.

Hydraulic Set Up 54

Diagram illustrating hydraulic setup with various HCM and HDM connections.

Hydraulic Set Up 55

Diagram showing hydraulic setup with multiple HCM, HDM, and optional preset buttons.

Hydraulic Set Up 56

Diagram illustrating hydraulic setup for model SVHS 2-2i.

Hydraulic Set Up 57

Diagram showing hydraulic setup with multiple product lines and HCM/HDM configurations.

Hydraulic Set Up 58

Diagram illustrating hydraulic setup for double-sided models like 2-2i, HS 2-2i, SHS 2-2i.

Hydraulic Set Up 80

Diagram depicting hydraulic setup for model 80, including oil pump and level switches.

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