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Toro
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ProPass 200
Toro ProPass 200 Service Manual
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ProPass
200
Page
1
-
-
1
Safet
y
Chapter
1
Safety
T
able
of
Contents
GENERAL
SAFETY
INSTRUCTIONS
2
............
Before
Opera
ting
2
............................
While
Operating
2
............................
Maintenance
and
Service
3
....................
SAFETY
AND
INSTRUCTION
DECALS
4
..........
Safety
4
6
Table of Contents
This Page Is Intentionally Blank.
3
Default Chapter
3
Table of Contents
3
General Safety Instructions 1
5
Chapter 1 -- Safety
6
General Safety Instructions
6
Before Operating
6
While Operating
6
Maintenance and Service
7
Safety and Instruction Decals
8
Chapter 2 -- Product Records and Maintenance
9
Maintenance
9
Product Records
9
Equivalents and Conversions
10
Torque Specifications
11
General Information 3
15
Chapter 3 -- Hydraulic System
16
Specifications
16
Chapter 6 -- Hydraulic Power Pack
17
General Information
17
Rear Option
19
Relieving Hydraulic System Pressure
19
Hydraulic Hoses
20
Hydraulic Schematics
26
Hydraulic Flow Diagrams: Standard Hydraulic Controls
28
Rear Option Circuit (Twin Spinner or Conveyor)
29
Hydraulic Flow Diagrams: Electronic Hydraulic Controls
30
Rear Option Circuits (Twin Spinner or Conveyor)
30
Special Tools
34
Troubleshooting
36
Testing
38
Service and Repairs 3
40
Check Hydraulic Lines and Hoses
41
Information
43
Information
44
Information
45
Information
47
Information
49
Floor Motor
52
Information
53
Eaton (Char--Lynn) S--Series General
54
Floor Motor Service
54
Twin Spinner Motors
56
Information
57
Conveyor Motor
58
Information
59
Eaton (Char--Lynn) R--Series General
60
Rear Option Motor Service
60
Chapter 4 Electrical System
61
Electrical Schematics 4
61
General Information
63
Operator's Manual
63
Machine Hydraulic Control
63
Electrical Schematics
64
Wire Harness Drawings
66
Power Lead Wire Harness
66
Intermediate Power Wire Harness
67
Main Valve Wire Harness (Standard Hydraulic Controls)
68
Pendant Wire Harness Standard Hydraulic Controls
69
Bulkhead Wire Harness Electronic Hydraulic Controls
70
Special Tools
72
Troubleshooting
74
Component Testing
76
E--Stop Button (Machines with Electronic Hydraulic Controls)
76
Pendant Assembly (Machines with Standard Hydraulic Controls)
77
Wireless Remote (Machines with Electronic Hydraulic Controls)
78
Wireless Remote Base Unit
80
Hydraulic Solenoid Valve Coils
81
Service and Repairs 5
81
Chapter 5 Chassis
83
Information
83
General Information
85
Operator's Manual
85
Parts Catalog
85
Service and Repairs
86
Bed Guards
86
Floor Motor Drive
88
Drive Roller Bearings
90
Floor Conveyor Belt
92
Idler and Drive Rollers
94
Idler Roller Take up Bearings
96
Wheel Assemblies (Tow Chassis)
98
Wheel Bearing Service (Tow Chassis)
100
Walking Beam Assembly (Tow Chassis)
102
Chapter 6 Hydraulic Power Pack
105
Power Pack Engine Specifications 6
105
Power Pack Engine Specifications
106
Power Pack Hydraulic Specifications
107
General Information
108
Engine Owner's Manual
108
Installation Instructions
108
Parts Catalog
108
Hydraulic Schematics
108
Information
109
Electrical System Quick Checks
109
Battery Test (Open Circuit Test)
109
Charging System Test
109
Adjustments
110
Adjust Manifold Relief Valve
110
Hydraulic Testing
112
Combined Hydraulic Power Pack Gear Pump Flow and System Relief Pressure Tests
112
Hydraulic Power Pack Gear Pump Flow
114
Service and Repairs
116
Engine
116
Information
118
Power Pack Hydraulic Tank
118
Information
119
Power Pack Gear Pump
120
Information
121
Power Pack Gear Pump Service
122
Information
124
Power Pack Relief Valve
124
Information
125
Power Pack Battery
126
Other manuals for Toro ProPass 200
Operator's Manual
48 pages
Installation Instructions
16 pages
4
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Toro ProPass 200 Specifications
General
Brand
Toro
Model
ProPass 200
Category
Utility Vehicle
Language
English
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