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Tracker Off-Road 500S - Front Differential

Tracker Off-Road 500S
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120
PK035
PK034A
7. Secure the coolant pipe bracket back onto the frame
using a cap screw. Install the differential drain plug.
Remove the fill and oil level plugs. Add the recom-
mended oil into the differential until fluid emerges
from the oil level plug hole. Secure the fill and oil
level plugs.
8. Turn the ignition switch to the ON position and
check the operation by shifting the drive select
switch several times.
9. Install and secure the center intake tube and air box
assembly.
PK305A
10. Install the center floorboard kick panel and seat.
Front Differential
REMOVING
1. Remove the front belly panel.
2. Remove the drain plug and drain the gear lubricant
into a drain pan; then install the plug and tighten to
45 in.-lb (5.1 N-m).
PK029A
3. Remove the hubs (see Hub in this section, steps 1-5).
4. Remove the center floorboard kick panel; then dis-
connect the front drive actuator connector from the
main harness.
PK307A
5. Remove the lower and upper ball joint cap screws
taking care not to strip the threads on the ball joint
shaft; then using a rubber mallet, tap the end of the
axle and free it from the knuckle assembly.
PK005
6. Pull the steering knuckle away from the axle.

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