64
FI590
3. Install the new stator coil assembly and apply blue
Loctite #243 to the three cap screws. Install and
tighten to 13 ft-lb (17.7 N-m).
4. Place the stator wire harness hold-down into posi-
tion; then install the crankshaft position sensor and
secure with two cap screws. Tighten securely.
5. Install the upper cable hold-down and secure with a
cap screw. Tighten securely.
FI595A
REPLACING MAGNETO COVER
BEARINGS
1. Using a suitable press and proper support, press the
bearing from the housing as indicated (one from out-
side and one from inside).
FI593
FI594
2. Clean the bearing bores in the housing and inspect
closely for cracks or shiny areas indicating bearing
movement. Replace the housing if any of the above
are evident.
3. With a drop of red Loctite #271 around the bearing
bore, press a new bearing into the magneto cover
until the bearing is firmly seated in the bearing bore.
Installing Right-Side
Components
A. Starter Clutch/Gear
B. Rotor/Flywheel
1. If removed, place the crankshaft bearing retainer into
position. Apply red Loctite #271 to the three cap
screws. Install and tighten the three cap screws
securely.
MD1122
2. Install the starter motor and tighten the two cap
screws to 8 ft-lb (10.9 N-m).
3. Install the shift detent cam making sure the washer is
installed.
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