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Tracker Off-Road 500S - Gas Tank

Tracker Off-Road 500S
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92
INSTALLING
1. Install the throttle body into the intake manifold boot
and secure with the clamp. Tighten to 30 in.-lb (3.4
N-m).
2. Connect the throttle cable to the throttle body; then
install the throttle arm cover and secure it to the
throttle body with the two screws.
3. Connect the electrical connectors to the throttle body
components.
4. Install the air filter assembly and secure with the
existing hardware.
5. Install the seat.
NOTE: If the throttle body, ECM, TPS, or ISC are
replaced, the EFI system must be synchronized. Use
the following procedure.
1. With the key off, depress accelerator pedal to Wide
Open Throttle (WOT).
2. Place the ignition key in the ON position and wait for
10 seconds.
3. Release the accelerator pedal and wait an additional
10 seconds.
4. Turn the key to the OFF position and allow the gauge
to shut off.
Gas Tank
REMOVING
1. Remove the seat, and engine compartment panel.
PK186
2. Remove the cap screw securing the passenger net
restraint to the right side panel assembly; then
remove the reinstallable rivet securing the right-rear
splash panel to the right side panel assembly.
Remove the remaining reinstallable rivets securing
the right-rear splash panel; then remove the splash
panel.
PK187A
PK188A
3. Remove the gas cap from the fuel tank; then remove
the cap screw and three reinstallable rivets securing
the bottom of the right-side panel assembly to the
skid plate.
PK189A
4. Carefully pull the right side panel assembly away
from the fuel tank filler neck. Use a bungee cord to
support the panel. Pull the vent line out of the frame.
PK190
! WARNING
Whenever any maintenance or inspection is made on
the fuel system during which there may be fuel leakage,
there should be no welding, smoking, open flames, etc.,
in the area.

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