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VAC D500 User Manual

VAC D500
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VAC D500 | OPERATING INSTRUCTION
Digital Positioner for the
positioning of pneumatically
controlled final control elements.
D500 Manual
Introduction
The PositionMaster EDP300 has an integral mount
design, features a modular structure and offers an
outstanding price-performance ratio. Fully
automatic determination of the control parameters
and adaptation to the positioner allow for
considerable time savings as well as optimum
control behavior. Due to its characteristics, the
positioner is suited for even the most demanding
operating conditions.
Additional Information
Additional documentation on PositionMaster
EDP300 is available for download free of charge at
www.abb.com/positioners.
Alternatively simply scan this code:

Table of Contents

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VAC D500 Specifications

General IconGeneral
BrandVAC
ModelD500
CategoryValve Positioners
LanguageEnglish

Summary

Introduction to the VAC D500

Product Introduction

Details the PositionMaster EDP300's integral mount design, modular structure, and performance ratio.

Additional Information Sources

Provides details on downloading additional documentation and alternative ways to access information.

Safety Information

General Instructions for Use

Provides general instructions for installation, commissioning, maintenance, and modifications.

Understanding Warning Levels

Explains the structure of warnings (DANGER, WARNING, CAUTION, NOTICE) and their meanings.

Product Usage, Safety, and Warranty

Intended Use and Improper Use Guidelines

Specifies the device's purpose and lists examples of incorrect usage.

Data Safety and Warranty Provisions

Emphasizes operator responsibility for network security and states warranty void conditions.

Explosive Atmospheres: ATEX/IECEx

Product Identification and Ex Marking

Explains Ex name plate and lists ATEX/IECEx certificates and markings.

Mounting and Cable Gland Requirements

Details mounting in explosive atmospheres and cable gland specifications.

ATEX/IECEx Operation Guidelines

Operation with Flammable Gases and Combustible Dust

Provides operational points for flammable gases and combustible dust areas.

Temperature Class T6 and Temperature Data

Details T6 operation safety and display legibility at various temperatures.

ATEX/IECEx Electrical Data

Basic Device Electrical Specifications

Provides electrical data for Signal Circuit (AI), Digital Input (DI), Digital Output (DO) for Ex i.

Option Modules Electrical Specifications

Lists electrical data for various option modules for Ex i.

Ex n - Non-Sparking Electrical Data

Basic Device Electrical Specifications

Provides electrical data for Signal Circuit (AI), Digital Input (DI), Digital Output (DO) for Ex n.

Option Modules Electrical Specifications

Lists electrical data for various option modules for Ex n.

Explosive Atmospheres: FM/CSA

Product Identification and Ex Marking (FM/CSA)

Explains Ex name plate and lists FM/CSA approvals and classifications.

Mounting and Cable Gland Requirements

Details mounting in hazardous areas and cable gland specifications.

FM/CSA Operation Guidelines

Operation with Flammable Gases, Combustible Dust, and T6

Provides operational points for flammable gases, dust areas, and T6 class safety.

Temperature Data Considerations

Discusses display legibility limits and device functioning guarantees at various temperatures.

FM/CSA Electrical Data

Basic Device Electrical Specifications

Provides electrical data for Signal Circuit (AI), Digital Input (DI), Digital Output (DO) for FM/CSA.

Option Modules Electrical Specifications

Lists electrical data for various option modules for FM/CSA.

Design and Function

Schematic Diagram Overview

Illustrates the basic device components and optional upgrades with numbered connections.

Product Identification and Operation

Principle of Operation Explained

Explains the EDP300 as an electronically configurable positioner for pneumatic actuators.

Name Plate Details

Describes the information found on the positioner's name plate with numbered fields.

Transport and Storage

Inspection, Handling, and Storage Procedures

Provides guidelines for inspecting, handling, and storing the device.

Ambient Conditions and Returning Devices

Lists ambient conditions and directs users to return procedures.

Installation Safety

Safety Instructions for Installation

Warns about injury risk from incorrect parameter values and emphasizes resetting to factory settings.

Installation Procedures

External Position Sensors Installation

Explains the use of remote sensors, specifying cable requirements and mounting considerations.

Mechanical Mounting

General Mounting Guidelines

Details general mounting considerations, including operating ranges for linear and rotary actuators.

Linear Actuator Mounting

Attachment Kit Components and Installation

Provides component lists and installation steps for mounting on linear actuators.

Actuator Mounting Details

Mounting on Yokes

Details mounting procedures on cast iron yokes and columnar yokes, including height adjustment.

Actuator Bolt Positioning

Adjusting Stroke Range

Explains actuator bolt positioning and how to adjust the stroke range.

Mounting on Control Valves

Rotary Actuator Mounting Methods

Illustrates integral mounting and mounting with adapter plates on control valves.

Adapter and Positioner Mounting

Mechanical Mounting Steps

Describes mounting the adapter on the positioner and the positioner onto the actuator.

Electrical Connections Safety

Safety Instructions for Electrical Connections

Warns about explosion risk with communication interface and injury risk from live parts.

EDP300 Electrical Connections

Wiring Diagrams and Terminal Assignments

Shows connection diagrams and terminal assignments for the basic device and options.

Remote Sensor Electrical Connection

Input/Output Connections and Data

Lists connections for remote sensor and notes on explosive atmospheres.

Electrical Connection Specifications

Set Point Signal and Digital I/O Specifications

Details electrical specifications for set point signal, digital input/output, and option modules.

Option Module Electrical Data

Shutdown and Limit Switches Specifications

Provides electrical specifications for the emergency shutdown function and limit switches.

Device Connections

Cable Gland and Wire Cross-Sections

Explains device connections, cable gland use, and wire cross-sectional areas.

Option Module Wiring Capacities

Wire Cross-Sections and Capacities

Details wire cross-sectional areas and multi-wire connection capacities for modules and limit switches.

Remote Sensor Connection

Control Unit to Remote Sensor Wiring

Shows connection diagram for EDP300 Control Unit with Remote Sensor and specifies cable requirements.

Positioner and Remote Sensor Connection

Connection Instructions and Grounding

Provides instructions for connecting the positioner and remote sensor, including grounding and pneumatic connections.

Remote Position Sensor Connection

Control Unit to Remote Sensor Wiring

Shows connection diagram for EDP300 Control Unit with remote position sensor and specifies cable requirements.

Installing Option Modules

Option Module Installation Steps

Details steps for installing option modules, including safety notes and checks.

Mechanical Position Indication Installation

Provides steps to install the mechanical position indication, including shaft extension.

Installing and Setting Option Modules

Mechanical Feedback and Pressure Option Installation

Details installing mechanical feedback and pressure option, with safety precautions.

Setting Mechanical Position Indication

Describes setting the mechanical position indication, including housing cover and label.

Setting Limit Switches

Limit Switches with Proximity Switches

Guides on setting limit switches with proximity switches, including adjusting metal tags.

Limit Switches with Microswitches

Explains setting limit switches with 24 V microswitches, including connecting the microswitch.

Pneumatic Connections

Pneumatic Connection Details

Details pneumatic connections, including air quality, damage notices, and actuator types.

Commissioning Procedures

Safety and Pre-Commissioning Checks

Advises on compliance with name plate data, environmental conditions, and securing against startup.

Mechanical Mounting Checks

Describes checking mechanical mounting by moving the actuator to end positions and performing Auto Adjust.

Commissioning Checks

End Position Checks

Details moving the actuator to end positions after Auto Adjust and for new devices, checking recommended ranges.

Operation and Parameterization

Safety Instructions for Operation

Warns about injury risk from incorrect parameters and emphasizes factory reset before Auto Adjust.

Device Parameterization Overview

Explains how to operate the device using the LCD display and operating buttons.

Operation Menu Structure

Navigating Menu Levels

Describes the three menu levels: Process display, Information, Operating modes, and Configuration.

Process Display and Information Level

Understanding the Process Display

Explains the LCD display information and how to adjust process values.

Accessing the Operator Menu

Details how to navigate to the information level to display diagnostics and operator pages.

Switching Operating Modes

Operating Mode Selection

Explains how to display and change operating modes, including Adaptive and Fixed control.

Automatic Adjustment

Starting the Auto Adjust Function

Guides on configuring and starting the Auto Adjust function for actuator type selection.

Adjusting Mode and Parameters

Autoadjust Mode Settings

Explains how to preset Autoadjust Mode and view Auto Adjust progress.

Selecting and Changing Parameters

Describes tabular entry for selecting and changing parameter values.

Parameter Entry and Error Messages

Numerical Parameter Entry

Details how to set numerical parameter values by entering decimal positions.

LCD Error Messages Explained

Explains error message structure, groups, and areas, with a note on troubleshooting.

Configuration Parameter Overview

Easy Setup, Device Setup, Display, Controller Parameters

Shows and describes parameters for Easy Setup, Device Setup, Display, and Controller menus.

Configuration Parameter Overview

Input/Output Parameters

Details parameters for Digital Input, Alarm Output, Analog Feedback, and Digital Feedback.

Configuration Parameter Overview

Communication, Diagnosis, Universal Input Parameters

Details parameters for Communication, Diagnosis, and Universal Input.

Configuration Parameter Overview

Device Info and Service Parameters

Details parameters for Device Info and Service (Mode, Factory Setting, Sensors, etc.).

Parameter Descriptions: Easy Setup

Easy Setup Parameters: Language to DB Approach

Describes Easy Setup parameters including Language, Actuator Type, Bolt Position, Vent Position, Tight Shut, Control, DB Approach.

Parameter Descriptions: Easy Setup (Continued)

Autoadjust Mode and Start Autoadjust

Defines Autoadjust Mode options and how to start the Auto Adjust function.

Parameter Descriptions: Device Setup

Device Setup Parameters: Actuator Type to End Stop Behavior

Describes Device Setup parameters for actuator, setpoint, ranges, and end stop behavior.

Parameter Descriptions: Setpoint Settings

Setpoint Range, Filter, and Ramp Settings

Describes Setpoint Range Min/Max, Filter, and Ramp Up/Down parameters.

Parameter Descriptions: Setpoint Settings (Continued)

Characteristic Curve and Direction Settings

Describes SP Charact. Curve for signal adjustment and SP Direction for output relationship.

Parameter Descriptions: Range Settings

Valve Range Calibration and Limits

Describes Valve Rng Calib., Upper Valve Rng, and Lower Valve Rng for valve control range.

Parameter Descriptions: Range Settings (Continued)

Working Range Configuration

Describes Upper Working Rng and Lower Working Rng to configure the working range.

Parameter Descriptions: End Stop Behavior

Tight Shut, Control, and Dead Angle Settings

Describes Tight Shut, Control, and Dead Angle settings for end position behavior.

Parameter Descriptions: Display Settings

Language, Units, Display Value, Contrast

Describes Language, Engineering Units, Display Value selection, and Contrast adjustment.

Parameter Descriptions: Controller Settings

Zone, Dead Band, Control Time, Close-Up Range

Describes Zone, Dead Band, DB Approach, DB Control time, and DB Close-Up Range.

Parameter Descriptions: Controller Settings (Continued)

Proportional Gain (KP) Settings

Describes KP Up and KP Down for adjusting the controller's proportional gain.

Parameter Descriptions: Controller Settings (Continued)

Y-Offset Settings

Describes Y-Offset Up and Y-Offset Down for signal offset adjustment.

Parameter Descriptions: Input/Output Settings

Digital Input, Alarm Output, Analog/Digital Feedback, Universal Input

Details parameters for Digital Input, Alarm Output, Analog/Digital Feedback, and Universal Input.

Parameter Descriptions: Digital Input

DI Function, Default SP, Logic Settings

Describes DI Function, DI Default SP, and DI Logic for digital input activation and configuration.

Parameter Descriptions: Alarm Output & Analog Feedback

Alarm Logic, Mask, Simulation, Feedback Configuration

Describes Alarm Output and Analog Feedback parameters for alarm logic, masking, simulation, and feedback.

Parameter Descriptions: Digital Feedback

Switch 1 Configuration and Mask Map

Describes Switch 1 parameters: Funct., Value, Logic, Active, Mask Map, Sim.

Parameter Descriptions: Digital Feedback Mask Maps

SW 1 and SW 2 Mask Map Settings

Describes SW 1 Mask Map and SW 2 Mask Map for alarm classification and simulation.

Parameter Descriptions: Switch 2 & Universal Input

Switch 2 and Universal Input Configuration

Describes Switch 2 and Universal Input parameters for limit signals and input configuration.

Parameter Descriptions: Communication

HART Version and Device Finding

Describes HART Version selection and Find Device function.

Parameter Descriptions: Diagnosis

Partial Stroke, Histogram, Counter Settings

Describes Diagnosis parameters: Partial Stroke, Histogram, Travel Counter, Movement Counter, Reset.

Parameter Descriptions: Partial Stroke

PS Configuration, Interval, Start Now

Describes Partial Stroke parameters: PS Configuration, PS Interval, and PS Start Now.

Parameter Descriptions: Device Info

Device Information Parameters

Describes Device Info parameters: Hardware Rev., Software Rev., Mounting Date, Device Address, Pneumatic Type, Stroke Time.

Parameter Descriptions: Service

Service Mode and Pneumatic Settings

Describes Service Mode, Factory Setting, Adjust Sensors, and Pneumatic settings.

Parameter Descriptions: Service (Continued)

Remote Sensor and Alarm Current Settings

Describes Service parameters: Remote Sensor, Sensor Type, Sensor Calib., Sensor Position, AO Alarm Current.

Diagnosis and Error Messages

Calling Up Error Descriptions

Explains how to navigate to the information level to view detailed error descriptions.

Possible Error Messages

Error Messages: Sensor, Actuator, Configuration

Lists common error messages, their causes, troubleshooting steps, and groups.

Possible Error Messages

Error Messages: Electronics, Special Requirements, Actuator

Lists common error messages, their causes, troubleshooting steps, and groups.

Possible Error Messages

Error Messages: Process, Special Requirements, Electronics, Configuration

Lists common error messages, their causes, troubleshooting steps, and groups.

Maintenance and Repair

Maintenance Requirements

States the positioner requires no maintenance under normal conditions and emphasizes fault-free operation.

Repair Procedures

Specifies that repair activities must be done by authorized personnel using original spare parts.

Recycling and Disposal Guidelines

Provides notes on product disposal according to WEEE Directive and specialist recycling.

Supplemental Specifications

Actuator Travel Specifications

Details rotation angles, travel limits, and time prolongation for rotary and linear actuators.

Transmission Data and Contributing Factors

Lists output signals, action based on set point, and characteristic curve data.

Supplemental Specifications and Accessories

Ambient Conditions and Additional Documents

Provides ambient temperature ranges and directs to ABB's download area for documentation.

Available Accessories

Lists optional extension modules, mounting material, pressure gauge blocks, PC adapters, and software.

Appendix: Return Form

Contamination Statement for Returns

Provides a statement form for contamination of devices and components for repair/maintenance.

Appendix: Control Drawing 901305

Hazardous Area Classifications and Safety

Details hazardous and non-hazardous area classifications, intrinsic safety parameters, and warnings.

Appendix: Control Drawing 901305

Natural Gas Operation and Safety Notes

Provides notes on natural gas operation, electrostatic charging, and specific requirements for hazardous areas.

Appendix: Control Drawing 901305

Digital and Analog Input Connection Diagrams

Illustrates connection diagrams for Digital Input/Output and Universal Analog Input for hazardous/non-hazardous areas.

Appendix: Control Drawing 901305

Digital Feedback and Shutdown Module Connection Diagrams

Illustrates connection diagrams for Digital Feedback and Emergency Shutdown Module.

Appendix: Control Drawing 901305

Analog Feedback and Limit Switch Connection Diagrams

Illustrates connection diagrams for Analog Feedback and Limit Switches, referencing NAMUR sensors.

Appendix: Natural Gas Operation

EDP300 Natural Gas Operation Notes

Details notes and requirements for operating the EDP300 with natural gas, including venting and safety.

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