Vanair 050817 - Page 12

TABLE OF CONTENTS AIR N ARC
®
200 SERIES ALL-IN-ONE POWER SYSTEM
®
PAGE - IV 090019-OP_r0
SECTION 4: INSTALLATION (CONTINUED)
4.5 INSTALLATION AND DIMENSIONS DIAGRAM (PART 1 OF 2)................................................... 39
4.5 INSTALLATION AND DIMENSIONS DIAGRAM (PART 2 OF 2)................................................... 40
SECTION 5: OPERATION .................................................41
5.1 GENERAL INFORMATION ........................................................................................................... 41
5.2 ENGINE START-UP AND SHUTDOWN PROCEDURE ............................................................... 43
5.2.1 ENGINE START-UP.............................................................................................................................................43
5.2.2 ENGINE SHUTDOWN..........................................................................................................................................44
5.3 ENGINE THROTTLE CONTROL FUNCTIONS............................................................................. 45
5.4 OPERATING THE WELDER .........................................................................................................45
5.4.1 WELDING OPERATOR PROCEDURE................................................................................................................46
5.4.1.1 CC (C
ONSTANT CURRENT) MODE......................................................................................46
5.4.1.2 CV (C
ONSTANT VOLTAGE) MODE - USING A VOLTAGE SENSING SUITCASE FEEDER.............47
5.4.1.3 CV (C
ONSTANT VOLTAGE) MODE - USING A SPOOL GUN....................................................48
5.5 OPERATING THE GENERATOR.................................................................................................. 49
5.6 OPERATING THE AIR COMPRESSOR....................................................................................... 49
5.7 OPERATING THE BATTER BOOSTER/CHARGER..................................................................... 51
5.7.1 CONNECTION - DISCONNECTION SEQUENCE AND OPERATION................................................................51
5.8 EXTREME CONDITION OPERATION .......................................................................................... 52
5.8.1 COLD WEATHER OPERATION ..........................................................................................................................53
5.8.1.1 E
NGINE OPERATION .......................................................................................................53
5.8.2 HIGH TEMPERATURE OPERATION..................................................................................................................53
5.8.3 HIGH ALTITUDE OPERATION............................................................................................................................53
SECTION 6: MAINTENANCE............................................55
6.1 GENERAL INFORMATION ........................................................................................................... 55
6.2 ROUTINE MAINTENANCE SCHEDULE....................................................................................... 55
6.3 MAINTENANCE SCHEDULE TABLE............................................................................................ 57
6.4 REPLACEMENT PARTS............................................................................................................... 61
6.5 PARTS REPLACEMENT AND ADJUSTMENT PROCEDURES................................................... 61
6.5.1 COMPRESSOR AIR FILTER...............................................................................................................................63
6.5.1.1 C
OMPRESSOR AIR FILTER REPLACEMENT .......................................................................63
6.5.2 COMPRESSOR OIL MAINTENANCE..................................................................................................................65
6.5.2.1 C
OMPRESSOR OIL CHANGE............................................................................................66
6.5.3 UNLOADER VALVE MAINTENANCE..................................................................................................................66
6.5.3.1 L
OW PRESSURE VALVE MAINTENANCE............................................................................67
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