EasyManua.ls Logo

Vitronics Soltec XPM3m User Manual

Vitronics Soltec XPM3m
108 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
Technical Reference Manual-XPM3m Revision Date:August 2014
XPM3m
Reflow Soldering Systems
Original Instructions
Technical Reference Manual
ITW ELECTRONICS (SUZHOU) Co. Ltd.
Visit address Workshop II, 858 Zhujiang Road, Suzhou New District, China 215129
Telephone: +86-512-6841-3378
Fax: +86-512-6841-1711

Table of Contents

Question and Answer IconNeed help?

Do you have a question about the Vitronics Soltec XPM3m and is the answer not in the manual?

Vitronics Soltec XPM3m Specifications

General IconGeneral
BrandVitronics Soltec
ModelXPM3m
CategorySoldering Gun
LanguageEnglish

Summary

Purpose of this Manual & Who Should Use It

Control Panel Symbols

Operator Control Station

Describes the main operator interface with switches and indicators.

Glossary of Terms and Measurement Conversions

Measurement Conversions

Provides conversion factors for various units of measurement.

Control System Operation

Power Distribution Overview

Explains the distribution of electrical power within the oven system.

Computer and Controller Overview

Describes the roles of the computer and controller in oven operation.

Conveyor Control Overview

Details how the conveyor system is controlled by the oven.

Fan Control Overview

Explains the control mechanisms for the oven's fan system.

Heat Control Overview

Outlines the system responsible for controlling the oven's heating elements.

Heating Cell Description

XPM3m Heating Cell Cross-Section

Illustrates the cross-section of an XPM3m heating cell.

XPM3m Oven Cell Arrangement

Shows how the cells are arranged within the XPM3m oven.

XPM3m Heating Cell Description

Provides a detailed description of the XPM3m heating cell.

Troubleshooting

General Troubleshooting

Provides general guidance for troubleshooting oven systems via software.

Heater Testing Procedure

Simplified Heater Control Circuit

Details the simplified electrical circuit for heater control.

Heater Resistance Check Locations

Shows test points for checking heater resistance.

Heater Ground Continuity Test

Outlines the steps to test for heater ground continuity.

Thermocouple Testing

Details the procedure for testing thermocouples.

Heater Removal and Replacement Procedures

Top Heater Removal

Steps for removing a top heater.

Top Heater Replacement

Steps for replacing a top heater.

Bottom Heater Removal

Steps for removing a bottom heater.

Bottom Heater Replacement

Steps for replacing a bottom heater.

Cell Fan Motors

Test Procedure for Motor Resistance

Procedure for testing motor resistance.

Cell Fan Motor Rotation Check

How to check the rotation direction of cell fan motors.

Verifying Cell Fan Speed

Procedure for verifying cell fan motor speed.

Cell Fan Assembly Removal and Replacement

Bottom Cell Motor Removal

Steps for removing a bottom cell motor.

Bottom Cell Motor Replacement

Steps for replacing a bottom cell motor.

Top Cell Motor Removal

Steps for removing a top cell motor.

Top Cell Motor Replacement

Steps for replacing a top cell motor.

Conveyor Systems

Conveyor Types

Outlines the different types of conveyor transport systems.

Edge / Rail Conveyor System

Details the Edge/Rail conveyor system.

Mesh Belt Conveyor System

Describes the Mesh Belt conveyor system.

Combination Conveyor System

Explains the Combination conveyor system.

Edge Rail with Extruded Center Support System (XCS)

Details the Edge Rail with XCS Board Support.

Conveyor Belt, Chain & Rail Service

Remove and Replace Conveyor Belt

Steps for removing and replacing the conveyor belt.

Reconnecting the Conveyor Belt

Steps for reconnecting the conveyor belt.

Conveyor Drive System

Drive Motor Service & Replacement

Instructions for servicing and replacing conveyor drive motors.

Remove and Replace Conveyor Rails and Chains

Steps for removing and replacing conveyor rails and chains.

Electrical Power and Computer Systems

Electro - Static Discharge Procedures (ESD)

Procedures for handling electronic components safely.

AC & DC Power Supplies

Details the AC and DC power supply configurations.

Oven Controller System

Test Procedure for D.C. Input Voltage

Procedure to test DC input voltage for the control system.

Addressing Dip Switches on DI Board

How to set dip switches on the DI board.

Addressing Links on AI Board

How to configure jumpers on the AI board.

Controller Status

How to interpret controller status lights.

RS-232 Serial Communication Check

Steps to check RS-232 serial communication.

Controller Outputs (Input/Output Board)

Explains the I/O board's ability to switch AC power and its outputs.

Computer System Setup

How to set up and connect the computer system.

Control Circuit Safety Interlocks

Describes the safety interlock circuit and its testing procedure.

Electrical Grounding

System Ground Continuity Test

Procedure to test system ground continuity.

Insulation Leakage Test (MEGGER TEST)

Procedure for testing insulation leakage.

Associated Subsystems

True N2 / Air Switching

Explains the N2/Air Automatic Switching Option.

Battery Back-Up System

Describes the UPS Battery Back-up system.

Computer Controlled Edge-Rail Lubrication

Explains the Computer Controlled Edge-Rail Lubrication.

Hoodlifts and Actuator Procedures

Covers Hoodlift operation and actuator maintenance.

Independent Alarm Scanner (IAS)

Description of the Independent Alarm Scanner (IAS) system.

Individual Cell Sensing and Alarms

Monitors cell sensors and triggers alarms.

On-Board Oxygen (O2) Analyzer

Description of the On-Board Oxygen Analyzer.

Cooling Systems

XPM3m Ambient Air Cooling – AC1 Option

Details the AC1 Ambient Air Cooling option.

XPM3m Heat Exchanger Assemblies

Describes the types of heat exchangers used.

XPM3m Basic Cooling Package – EC1 Option

Details the EC1 Basic Cooling Package.

XPM3m EC2 Cooling Package

Details the EC2 Polar Cooling Package.

XPM3m Enhanced Cooling Package EC-3

Details the EC-3 Enhanced Cooling Package.

XPM3m External Coolant Supply Operation

Explains the External Coolant Supply Option.

Rail Adjustment

Manual Rail Adjust

Steps for performing manual rail adjustment.

Auto Rail Adjust

Details the automatic rail adjustment process.

Rail Position Encoder

Explains the function and type of rail position encoder used.

Troubleshooting Auto Rail Position

Steps to troubleshoot auto rail position counting or update failures.

DC Drive Calibration (Rail Width)

Definitions

Defines DC drives and their controls.

What do the controls do?

Explains the function of DC drive controls.

Additional useful information

Useful information regarding DC drive calibration and maintenance.

Calibration Procedure for DC Drive Board (Rail Width)

Step-by-step procedure for calibrating the DC drive board.

SMEMA Interface

Description

Describes the SMEMA interface functionality on the XPM3m.

Operation

Explains how the SMEMA interface operates automatically.

Temperature Profile Plotting (Precision Profiling)

Related product manuals