22
FBW Pliers with adapters and Locator Bar Spacer in place
FBW with adapters and
Locator Bar Spacer
Locking Screws
21
8.2. Instructions for welding SuperDrive™ Belts Using FBW Adapter
For owners of the FBW-721 FBW-1061 and FBW-1301, Volta has prepared an Adapter kit for welding SuperDrive™
‘H’ and ‘M’ material belts.
21
8.3. Positioner for Welder
Is available in the kits FBW1301 and FBW1701 PD & Mini and is used for welding all the Volta belts where an adapter
is needed .
- Prior heating the wand connect both Positioners to both end of the wand. (Pic.1)
- The adaptors of the DD, DDSP, 1" pitch positive drive belts and impression top belts elevate the belt.
The Positioners keep the welder leveled with the top bars. (Pic.2)
For FBW-301
For FBW-721 For FBW-1061 FBW-1301
Cutting Bar, SuperDrive™ H/M (Fig. 1)
Cat. #8162567
Cat. #8 1625901 Cat. # 81625907 Cat. #81626192
Adapter Bar, SuperDrive™ H/M (Fig. 2)
Cat. #81307252
Cat. #81307242 Cat. # 81310602 Cat. #81313001
Locator Bar Spacer, SuperDrive™ H/M (Fig. 3)
Positioner for welder (Fig. 4)
Cat. #81625902
Cat. # 81625903 Cat. # 81625905 Cat. #81625906
Cat.#81626342
Welding Instructions:
a.
b.
Use the Cutting Bar to cut the belt between the teeth.
To ensure a 90° cut, Repeat stages a-d on page 15-16.
Position the Locator Bar Spacer and the Adapters on
the Pliers Base. Raise the two hinged Locking Screws
to a vertical position and close and lock the Pliers
(see figure below).
c.
d.
Apply double-sided tape to the exposed surface of the
Adapters and cut away the tape from the SuperDrive™
tooth grooves.
Remove the protective paper from the double-sided tape
on one side and position the belt. The difference in working
with the SuperDrive™ belt is that you must position the tooth
over the groove before bringing the rest of the belt into contact
with the tape. Press the belt onto the tape to ensure a firm
and consistent contact.
e.
f.
g.
Release the Pliers and adjust the Locator Bar so that the
belt edge matches one of the scribe marks and re-lock
the Pliers.
Position the other belt end using the scribe mark on the
Locator Bar Spacer to align the belt.
Continue the welding process as for a standard flat belt.
Fig. 3
Locator Bar Spacer
- SuperDrive™ H/M
Fig. 2Fig. 1
Cutting Bar -
SuperDrive™ H/M
FBW Adapter Bar -
SuperDrive™ H/M
Fig. 4
Positioner for
welder
8.4. Welding DualDrive
TM
with FBW and Adapter
To ensure an accurate and efficient weld of DualDrive
TM
belts when splicing with the FBW Welder, choose the DD
Adapter suitable to your FBW Tool from the table below. If you haven’t welded this product before, weld a section
of a trial belt before welding your Volta conveyor belt.
To keep the correct pitch, place the stopper on the welder.
Loosen the screws of the Stoppers and place them in the
groove on the end sides of the Welder.
Tightly secure the screws.
You must be familiar with the instructions for welding with FBW before continuing
with this procedure.
Do not assemble/disassemble stoppers when welder is hot.
Required Tools:
FBW Welding Kit
DD Adapter Set for FBW - 301 Cat. #813072530
DD Adapter Set for FBW - 721 Cat. #81307245
DD Adapter Set for FBW - 1061 Cat. #81310605
* Non-standard
** Positioner for welder FBW - 1301 and FBW - 1701 only.
Instructions on Page 22.
DD Adapter Set for FBW - 1301* Cat. #81313005
V Trim Knife Cat. #8153105
Stoppers (2 units) Cat. #81626340
Cat. #81626342
DD Adapter Set for FBW - 1701*
Cat. #813013019
Positioner for welder**
Place the adapter on the belt and push the cutting bar
against the tooth towards the cutting side. Cut the first end
of the belt along the “Cutting” side. Turn the cutting bar
180º and cut the second end of the belt.
For the FBW-721 and FBW-1061 apply about 10cm of
double sided tape on the center plier base, this will hold the
adaptors in place.
1 2
4
3
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