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West Control Solutions Pro-EC44 User Manual

West Control Solutions Pro-EC44
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Pro-EC44
2-Loop Graphical Profile
Controller & Recorder
Pro-EC44 User Guide 59540-2

Table of Contents

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West Control Solutions Pro-EC44 Specifications

General IconGeneral
CategoryTemperature Controller
TypePro-EC44
Output 1Relay
Output 2Relay
Control ModePID, On/Off
Input TypeThermocouple, RTD
Display TypeDual 4-digit LED
Operating Temperature0 to 50°C
Supply Voltage100-240 VAC
Output TypeRelay
Power Supply100-240 VAC
Protection RatingIP65

Summary

Warranty and Returns Statement

Warranty

Details the warranty terms for product defects in material and workmanship.

Limitations

Outlines limitations on liability for damages and conditions for warranty claims.

Introduction

Installation

Panel-Mounting

Guidelines for mounting the controller in a panel, including cut-out dimensions.

Cleaning

Instructions for cleaning the front panel of the instrument.

Field Upgrade Options

Plug-Modules and Upgradeable Functions

Details available plug-in modules to expand controller capabilities.

Data Recorder Board

Information about the data recorder memory and Real Time Clock components.

Profiler Enabling

Details on how to enable the profiler feature, potentially via a licence code.

Electrical Installation

Avoiding EMC Problems

Recommendations to reduce the possibility of Electromagnetic Compatibility issues.

Cable Isolation & Protection

Guidelines for isolating and protecting input and output wiring.

Noise Suppression at Source

Methods for suppressing electrical noise at its source to improve signal integrity.

Connections and Wiring

Details on terminal connections for various modules, power, and inputs.

Powering Up

Powering Up Procedure

Step-by-step instructions for powering up the instrument for the first time.

Front Panel Overview

Identifies the main components and features of the instrument's front panel.

Messages & Error Indications

Plug-in Module Problems

Describes messages related to invalid or unknown plug-in modules and troubleshooting steps.

Sensor Break Detection

Explains how sensor break conditions are detected and their effect on control outputs.

Un-Calibrated Input Detection

Details what happens if calibration data is lost and how to perform a base calibration.

Application Setup

Pre-commissioning Considerations

Key questions to consider before configuring the controller for an application.

Operation and Configuration Menus

Operation Mode

Describes the primary operating mode, screen navigation, and value adjustment.

Setup Wizard

Guides basic application setup, accessible from Main Menu or at first power-up.

Supervisor Mode

Allows access to a lock-code protected sub-set of configuration parameters.

Configuration Menu

Provides access to sub-menus for detailed instrument configuration and settings.

Input Calibration & Multi-point Scaling

User Calibration

Explains how to adjust displayed values relative to actual measured values.

Two Point Calibration

Method for applying separate offsets at two points to eliminate zero and span errors.

Multi-point Scaling

Enables linearization of non-linear signals using up to 15 breakpoints.

Digital Inputs

Digital Signal Type

Describes how digital inputs are driven by voltage signals or contacts.

Soft Digital Inputs

Four "soft" digital inputs available, used to select functions via Boolean logic.

Digital Input Functions

Lists the possible functions that can be assigned to each digital input.

Cascade Control

Normal Cascade Operation

Explains how the master and slave loops operate when coupled.

Cascade Tuning

Steps for tuning the slave and master loops, including automatic pre-tuning.

Redundant Input

Valve Motor Drive / 3-Point Stepping Control

Special Wiring Considerations for Valve Motor Control

Specific wiring advice for controlling valve motors, including interlocking relays.

Valve Limiting

Setting upper and lower limits to control valve movement.

Setpoint Sources

Loop 1 Setpoint Sources

Options for setting the main and alternate setpoints for loop 1.

Loop 2 Setpoint Sources

Options for setting the main and alternate setpoints for loop 2.

Profiler

Profile Components

General configuration settings applicable to all profiles.

Profile Starting & Standard Segments

Explains standard segment types like ramps, dwells, and steps.

Power/Signal Lost Recovery Actions

Defines actions taken when power or signal is lost during profile execution.

Profile End Actions

Actions taken after a profile normally finishes, based on segment end type.

USB Interface

Using the USB Port

How to upload or download settings and data using a USB memory stick.

USB Memory Stick Folders & Files

Explains the required folder structure and file naming conventions for USB operations.

Data Recorder

Recordable Values

Lists the selectable values that can be recorded, including process variables and alarm statuses.

Recorder Control and Status

Options for starting, stopping, and deleting recordings, and viewing status information.

Controller Tuning

PID Sets & Gain Scheduling

How to enter PID tuning terms and use gain scheduling for optimal control.

Automatic Tuning

Using Pre-Tune, Self-Tune, or Auto Pre-Tune to automatically optimize tuning terms.

Manually Tuning

Step-by-step procedures for manual tuning of PID control loops.

Serial Communications

Supported Protocols

Outlines supported protocols like Modbus RTU and Modbus TCP.

RS485 Configuration

Parameters for configuring RS485 communications, including data rate and parity.

Ethernet Configuration

Parameters for configuring Ethernet communications for Modbus TCP.

Glossary

Active Setpoint

Describes the currently selected setpoint used by the controller.

Alarm Configuration

Sub-menu for adjusting alarm parameters like types, values, and hysteresis.

Cascade Control

Splitting a process into cascaded loops for difficult-to-control applications.

Control Configuration

Sub-menu for adjusting parameters related to process control.

Control Deviation

The difference between process variable and actual setpoint.

Digital Input

Input driven by voltage or contact, used for various instrument states.

Gain Scheduling

Switches PID values automatically based on setpoint or process values for optimal control.

PC Software

Using the PC Software

Overview of menus, button bars, and parameter screens in the software.

Instrument Simulation

Interactive simulation for testing instrument settings before deployment.

Configuring the Connection

Steps to establish communication between PC and instrument via various ports.

Specifications

Universal Process Inputs

General specifications for process inputs, including sample rate and resolution.

Thermocouple Input

Performance specifications for thermocouple inputs, including types and ranges.

DC Linear Input

Specifications for DC linear input types and ranges.

Output Specifications

Details the performance characteristics of various output module types.

Communications

Specifications for supported communication methods like RS485 and Ethernet.

Control Loop(s)

Defines control types, feedback, tuning, and PID parameters.

Alarms

Information on the number, types, and configuration of alarms.

Pro-EC44 Product Coding