Yamaha F200B - Installing the Crankcase Cover; Installing the Oil Pump Assembly

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7
Installing the crankcase cover
Do not reuse a gasket, always replace it
with a new one.
1. Install the washer 1 and engine temper-
ature sensor 2, and then tighten the
engine temperature sensor to the speci-
fied torque.
2. Install the dowels 3 a new gasket 4,
and the crankcase cover 5, and then
tighten the crankcase cover bolts 6 to
the specified torques in 2 stages and in
the order 1, 2, and so on.
3. Install the engine hanger 7, and then
tighten the engine hanger bolts 8 to the
specified torque.
4. Install the throttle body assembly. See
“Installing the throttle body assembly” (6-
24).
5. Install the fuel filter assembly. See
“Installing the fuel filter assembly” (6-14).
Installing the oil pump assembly
Do not reuse an oil seal or O-ring, always
replace it with a new one.
1. Install a new oil seal 1 so that it is facing
in the proper direction.
2. Install new O-rings 2.
Engine temperature sensor 2:
15 N·m (1.5 kgf·m, 11.1 ft·lb)
2
1
7
5
4
3
3
6
8
Crankcase cover bolt 6 1–G:
1st: 14 N·m (1.4 kgf·m, 10.3 ft·lb)
2nd: 28 N·m (2.8 kgf·m, 20.7 ft·lb)
Engine hanger bolt 8:
12 N·m (1.2 kgf·m, 8.9 ft·lb)
PORTSTBD
G
F
E
D
0
6
9
8
7
6
5
4
3
2
1
CB A
1
2
2
Crankcase