Yamaha F200B - Assembling the Starter Motor

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Assembling the starter motor
• Do not apply grease or oil to the com-
mutator of the armature.
• Do not reuse a gasket or seal set,
always replace it with a new one.
1. Push the brushes a into the holders,
and then install the armature 1 to the
brush holder assembly 2.
2. Install the plate b.
3. Install the armature 1 along with the
brush holder assembly 2 to the bracket
3, and then install the stator 4.
TIP:
Align the holes c and d in the plate b with
the holes e and f in the bracket 3.
4. Install the bracket 5, a new gasket 6,
and the clutch assembly 7 onto the pin-
ion shaft 8.
5. Push the clutch assembly 7 completely
down onto the pinion shaft 8 in direction
g, turn it one spline in direction h, and
then slide it in direction k.
6. Install the E-clip m.
Brush standard length f:
15.5 mm (0.61 in)
Wear limit g: 9.5 mm (0.37 in)
g
f
1
1
2
2
b
a
a
b
3
1
2
4
3
b
c
e
d
f
5
8
6
7
Starter motor