Brakes
Brakes 45-1
45
Brakes
Brakes
Brake Master Cylinder (Front)
WARNING! Do not clamp brake hoses, as they
will be damaged and will require replacement.
WARNING! Only use new brake fluid from an
airtight container. Fluid from open containers or
fluid previously the system will have absorbed
moisture, which will adversely performance and
must not be used.
WARNING! Brake fluid is highly toxic; keep
containers sealed and out of the reach of
children. It accidental consumption of fluid is
suspected, seek medical attention immediately.
If the brake fluid comes into contact with the skin
or eyes, rinse immediately with plenty of water.
Brake fluid can damage plastic and painted
surfaces. Handle with care and wipe up spills
immediately.
CAUTION: Do not operate the brake lever while
the master cylinder, and or brake caliper(s) is/
are removed or while the brake system is
disassembled.
NOTICE: Before carrying out any work on the
electrical system, remove the key from the key
switch.
Tools Required (includes tools required for
parent jobs):
• 5mm hex wrench
• 8mm hex wrench
• 9mm hex wrench
• 14mm flare nut wrench
New Fluid Required:
• DOT 4 brake fluid
New Seals Required:
• Crush washers (x2)
Removal
1. Remove banjo bolt and discard crush washers
(x2). Tool: 14mm flare nut wrench. Torque:
20 lb-ft (27 Nm).
CAUTION: Plug all open connections to
prevent ingress of moisture and debris.
CAUTION: Brake fluid is extremely harmful
to paint, so if brake fluid contacts a painted
surface, wash the surface immediately.
Note: Position a suitable container to contain
fluid spillage.
Note: Position absorbent material around
affected area to absorb possible fluid spillage.
Note: Replace crush washers upon
installation.
2. Disconnect front brake switch harness wire
connectors (x2).
Note: Document location and color of wires
before disconnecting them.
To Next Page
Loading...
Need help?
General
