Power Pack
Power Pack 20-15
20
Installation
1. Installation is the reverse of removal
procedure except for the following:
2. Make sure foam is located on top of BMU. This
will reduce vibration.
3. Insert BMU at an angle to engage rear clips.
4. Apply vertical pressure and push BMU
rearwards to fully engage front grommets.
Power Pack Battery Signal Harness
[Before 2022MY]
Tools Required (includes tools required for
parent jobs):
• T20
• T25
• T27
• T30
• T40
• 3/16” standard screwdriver
• 2mm hex wrench
• 7mm combination wrench
• 10mm socket and ratchet
• 14mm socket
• 22mm 6-point socket
• Non-marring trim removal/pry tool
• O-ring pick
• Scissor jack
• Ratchet straps (x2)
• Hoist
Zero Motorcycles Specialty Tools Required
(includes tools required for parent jobs):
• Power Pack fixture
New Seals Required:
• Controller cable seals (quantity: 5)
• Controller cable O-rings (quantity: 5)
New Fasteners Required:
• Cable ties (quantity: 6)
• Double loop cable tie (quantity: 1)
• Self amalgamating tape
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