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ABB ACS580-07-0495A-4 User Manual

ABB ACS580-07-0495A-4
174 pages
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ABB general purpose drives
Hardware manual
ACS580-07 drives
(250 to 500 kW)

Table of Contents

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ABB ACS580-07-0495A-4 Specifications

General IconGeneral
BrandABB
ModelACS580-07-0495A-4
CategoryController
LanguageEnglish

Summary

Safety Instructions

Use of Warnings

Explains the meaning and use of warning symbols in the manual for safety.

General Safety in Installation, Start-up, and Maintenance

Provides essential safety instructions for personnel involved in installation and maintenance.

Electrical Safety in Installation, Start-up, and Maintenance

Details electrical safety precautions for installation, start-up, and maintenance work.

Grounding

Instructions and warnings regarding the proper grounding of the drive and equipment.

Introduction to the Manual

Target Audience

Identifies the intended audience for the manual, assuming basic electrical knowledge.

Related Manuals

Lists other relevant ABB manuals and documentation for the product.

Quick Installation, Start-up, and Operating Flowchart

Provides a flowchart of tasks for quick installation, start-up, and operation.

Operation Principle and Hardware Description

Product Overview

Introduces the ACS580-07 as an air-cooled cabinet-installed drive.

Cabinet Layout

Describes the general layout and cubicle arrangements within the drive cabinet.

Overview of Power and Control Connections

Diagram showing the drive's power connections and control interfaces.

Control Panel

Details the ACS-AP-S user interface, controls, and connection to the drive.

Mechanical Installation

Examining the Installation Site

Guidance on evaluating the installation site for ventilation, space, and floor conditions.

Necessary Tools

Lists the tools required for moving, fastening, and connecting the drive unit.

Moving and Unpacking the Drive

Instructions for safely moving and unpacking the drive cabinet, including lifting.

Attaching the Cabinet to the Floor and Wall or Roof

Procedures for securing the drive cabinet to the floor, wall, or roof.

Guidelines for Planning the Electrical Installation

Protecting the Motor Insulation and Bearings

Explains how to protect motor insulation and bearings from drive output pulses.

Selecting the Power Cables

Provides guidance on selecting appropriate power cables based on local regulations.

Selecting the Control Cables

Offers recommendations for selecting and routing control cables for optimal performance.

Implementing the Emergency Stop Function

Details on implementing the emergency stop function of stop category 0.

Electrical Installation

Connecting the Power Cables

Step-by-step instructions and diagrams for connecting power cables to the drive.

Connecting the Control Cables

Procedures for connecting external control cables to the drive's control unit.

Installing Option Modules

Instructions for installing various optional modules into the drive's option slots.

Control Unit

Layout

Illustrates the layout of external control connection terminals on the drive module.

Default I/O Connection Diagram

Shows the default input/output connections for the ABB standard macro.

PNP Configuration for Digital Inputs

Details the PNP connection configuration for digital inputs with power supply.

Safe Torque Off (STO)

Explains the Safe Torque Off function and its connection requirements.

Installation Checklist

Checklist

A checklist to complete before starting up the drive, ensuring all steps are verified.

Start-up

Start-up Procedure

Outlines the step-by-step procedure for starting up the drive safely.

Powering Up the Drive

Instructions for safely connecting power to the drive after installation checks.

Setting Up the Drive Parameters, and Performing the First Start

Guidance on setting drive parameters and completing the initial start-up process.

On-load Checks

Verification steps to perform while the drive is operating under load.

Fault Tracing

Warning and Fault Messages

Information on understanding and addressing drive control program warning and fault messages.

Maintenance

Maintenance Intervals

Details on recommended maintenance tasks and their intervals for the end user.

Cleaning the Interior of the Cabinet

Instructions for cleaning the inside of the drive cabinet, including warnings.

Replacing the Drive Module

Step-by-step guide for safely removing and replacing the drive module.

Reforming the Capacitors

Procedure for reforming electrolytic capacitors if the drive has been idle.

Technical Data

Ratings

Nominal ratings for the drives at 50 Hz and 60 Hz supply frequencies.

Dimensions and Weights

Provides physical dimensions and weight specifications for the drive cabinets.

Electrical Power Network Specification

Details on voltage, network type, frequency, imbalance, and power factor.

Ambient Conditions

Environmental limits for operation, storage, and transportation of the drive.

Dimension Drawings

Frames R10 and R11 (IP42)

Detailed dimension drawings for IP42 rated frames R10 and R11.

Frames R10 and R11 (IP54 – Option +B055)

Dimension drawings for IP54 rated frames R10 and R11 with option +B055.

Safe Torque Off Function

Description

Explains the Safe Torque Off function's purpose and operation in safety circuits.

Wiring

Provides diagrams illustrating Safe Torque Off wiring for single and multiple drives.

Activation Switch

Describes components that can be used as activation switches for the STO function.

Optional I/O Extension Modules

CHDI-01 115/230 V Digital Input Extension Module

Details on the CHDI-01 module, its safety, hardware, and installation.

CMOD-01 Multifunction Extension Module

Information on the CMOD-01 module, its features, installation, and start-up.

CMOD-02 Multifunction Extension Module

Details on the CMOD-02 module, including its PTC interface and safety instructions.

Electrical Installation

Instructions for the electrical installation of the CHDI-01 digital input extension module.

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