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AEZ GCM02 - Switching Scaling Test; Trouble Shooting

AEZ GCM02
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FILE VER LAST ISSUE LANG. PAGE
GCM02-MT-ING4 NEW.doc c/02 04/03/2003 ENG Page 57 of 57
If starting fails after these 5 attempts (minimum 4) the batteries are to be replaced.
3.7 SWITCHING SCALING TEST
If the utility system is modified, check the scaling of the mains/generator line switching. The maximum load current must not exceed the
switching limit values indicated on the internal nameplate.
3.8 TROUBLE SHOOTING
All control panels are marked with a work order number written on the test nameplate inside the panel. All the technical and constructional
data of the control panel are associated with the work order number therefore you must refer to this when requesting technical assistance or
spare parts.
The following details must be indicated in any event:
1. type of electronic board (indicate on front panel);
2. battery voltage (12 or 24V);
3. mains voltage (230 or 400V);
4. generator capacity (KVA);
5. frequency (50-60 Hz);
6. indications displayed on GCM02 module when the problem occurs;
7. operational mode (AUT. or MAN);
Battery LED off
Failed starting
Attempt to start
Brief and rapid starting
Failed starting alarm
Alarm status triggered immediately
Failed generator output
Failed mains output
Failed stoppage
Nothing is working
TROUBLE SHOOTING
Battery flat 6A Fuse of battery charger
Battery flat Battery charger
Battery with inverted polarity Check and invert cables
Loose or oxidised battery connections Clean, tighten and lubricate battery
terminals
25A battery fuse blown Replace 25A fuse
The pinion fails to engage in the crown
wheel
Replace pinion or whole starting motor
No connection with oil pressure switch Connect and check the connection to
earth of the pressure switch.
Excessive speed upon starting Calibrate the electronic revs. regulator.
Immediate alarm due to fuel reserve Fill up with fuel or disconnect level
device
Immediate alarm due to excessive
voltage
Replace the voltage regulator.
Low oil pressure Replace pressure switch.
High motor temperature Replace thermostat
CG fuse blown Replace 10x38 fuse with identical fuse
Remote switch coil burnt Replace coil
No voltage output by generator Request assistance
CR fuse blown Replace fuse with identical fuse
Remote switch coil burnt Replace coil
Not earth reference on mains sensor Check earthing of generator control
panel and accessories
Defect in stopping system Clean from dirt, lubricate or replace
Emerg.stop p.button pressed Turn and pull up to release p.button
Motor too cold Repair or replace pre-heating system
PROBABLE CAUSE
SOLUTION

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