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Alpha 6000S series User Manual

Alpha 6000S series
221 pages
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Table of Contents

Questions and Answers:

Alpha 6000S series Specifications

General IconGeneral
BrandAlpha
Model6000S series
CategoryInverter
LanguageEnglish

Summary

Preface

General Safety Precautions

Covers safety warnings regarding operation, wiring, and potential hazards like electric shock and damage.

Chapter 1 Purchase Inspection

Unpacking and Product Verification

Instructions for unpacking, checking for damage, and verifying product specifications and model compliance.

Product Naming Convention

Explains the naming rule of the product, detailing series code, voltage, power, load, and additional information.

Inverter Nameplate Details

Describes the information marked on the inverter's nameplate, including model, power, input/output specifications, and serial number.

Chapter 2 Installation and Wiring

External and Installation Dimensions

Provides external and installation dimensions, referencing Appendix 1 for detailed drawings.

Mounting Location Requirements

Specifies environmental and safety requirements for the inverter's mounting location.

Installation Orientation and Clearance

Details the required installation direction and adequate space for proper cooling.

Main Circuit Wiring Guidelines

Explains the arrangement and wiring of main circuit terminals for different model series.

Control Circuit Connections

Describes terminal arrangements and functions for control circuits, including analog, communication, and I/O.

Basic Inverter Wiring Diagram

Illustrates wiring for basic operation, covering input power, control signals, analog I/O, and communication.

Wiring Precautions and Best Practices

Lists essential precautions for wiring, including power safety, cable management, and shielding.

Chapter 5 Detailed Function Introductions

Basic Function Parameters (Group P0)

Covers fundamental parameters like menu display, control modes, and frequency reference settings.

Start/Stop Control Parameters (Group P1)

Details parameters for start modes, braking, preset frequencies, acceleration, and deceleration.

Auxiliary Operation Parameters (Group P2)

Explains parameters for Jog operation, frequency limits, carrier frequency, and multi-stage speed.

I/O Terminal Control Parameters (Group P3)

Covers configuration of input/output terminals, including multi-function terminals and relay outputs.

Analog and Pulse Input/Output Parameters (Group P4)

Details parameters for analog and pulse inputs/outputs, including signal configuration and linearization.

PLC Operation Parameters (Group P5)

Explains parameters for PLC operation modes, step timing, and program execution control.

Cut-to-length and Wobble Frequency Parameters (Group P6)

Covers parameters for cut-to-length stop and wobble frequency operation, including length settings.

PID Control Parameters (Group P7)

Details PID control parameters, including feedback sources, gains, and sleep functions.

Vector Control Parameters (Group P8)

Explains parameters for vector control, including speed/current loops, torque control, and slip compensation.

V/F Control Parameters (Group P9)

Covers V/F control parameters, including V/F curves, torque boost, and energy saving functions.

Motor Parameters (Group PA)

Details parameters for motor configuration, including selection, rating, and saturation coefficients.

MODBUS Communication Parameters (Group Pb)

Explains MODBUS communication parameters like baud rate, address, parity, and timeout.

Display Control Parameters (Group PC)

Covers parameters for display customization, including language, monitoring objects, and speed coefficients.

Protection and Fault Parameters (Group Pd)

Details protection parameters like overload, overvoltage, current limits, and phase loss detection.

Running History Record (Group PE)

Provides information on recording past faults, including fault types and operating conditions.

Parameter Protection Settings (Group PF)

Covers parameter protection settings, including user password, write protection, and initialization.

Chapter 6 Troubleshooting

Troubleshooting Guide

Provides a guide to resolve inverter faults, listing fault codes, causes, and corrective actions.

Warning Display Explanations

Explains warning codes, their descriptions, and how the inverter behaves during warnings.

Motor Faults and Corrective Measures

Lists common motor faults, their check content, and corresponding corrective measures.

Chapter 7 Peripheral Equipments

Peripheral Equipment Connection Diagrams

Provides connection diagrams for peripheral equipment like reactors, filters, and braking units.

Peripheral Equipment Functions

Details the functions of peripheral equipment such as breakers, contactors, reactors, EMI filters, and braking units.

AC Input Reactor Selection

Explains AC input reactors for harmonic reduction and power factor improvement, with selection tables.

EMI Filter Selection

Describes EMI filters for restraining interference, including common and differential models with selection.

Braking Unit and Resistor Function

Details braking units and resistors for dynamic braking, including connection and selection.

Leakage Protector Installation

Discusses leakage protectors for handling earth leakage current and installation precautions.

Capacitor Box Application

Explains the optional capacitor box for continuous operation after power off and its preparation.

Chapter 8 Maintenance

General Safety Warnings

Highlights dangers and cautions related to inverter maintenance, including high voltage and static discharge.

Inspection and Maintenance Overview

Covers general inspection and maintenance principles for inverter longevity and performance.

Daily Inspection Procedures

Lists checks to perform before inverter running, including motor sound, temperature, and fan operation.

Regular Maintenance Tasks

Details regular maintenance procedures after power disconnection, including cleaning and component checks.

Regularly-Replaced Components

Provides a table of wearing elements and their recommended replacement intervals for long-term operation.

Storage and Protection Guidelines

Gives guidelines for storing the frequency inverter, including temperature, humidity, and charging tests.

Chapter 9 Quality Guarantees

Guarantee Scope and Period

Defines the guarantee period (12 months) and scope for the frequency inverter body.

Warranty Exclusions

Lists conditions under which faults are not covered by the free repair warranty.

Liability Exemption

Company disclaims liability for results from manual violation or loss/damage due to product faults.

User Instruction Manual Applicability

States the manual applies to all series and company provides lifelong services for the product.

User Suggestions for Improvement

Encourages users to provide suggestions for product design, performance, quality, and service.

Appendix 1 External Dimension and Installation Dimension (Unit: mm)

Dimensional Specifications Table

Provides dimensional data (H, H1, W, W1, D, D1, D2, D3, d) for various inverter models.

Appendix 1 External Dimension and Installation Dimension (Unit: mm)

380V 160-355KW Standard Inverter Dimensions (Wall Mount)

Dimensions for 380V 160-355KW standard inverters (wall type), including W1, W2, H1, H2, D1, D2, D3, d1.

Appendix 1 External Dimension and Installation Dimension (Unit: mm)

380V 400-500KW Standard Inverter Dimensions

Dimensions for 380V 400-500KW standard inverters, including W1, W2, W3, H1, D1, D2, D3, d1.

Appendix 1 External Dimension and Installation Dimension (Unit: mm)

380V 400-500KW Slim-Shape Inverter Dimensions

Dimensions for 380V 400-500KW slim-shape inverters, including W1, W2, W3, H1, D1, D2, D3, d.

Appendix 1 External Dimension and Installation Dimension (Unit: mm)

380V 400-500KW Slim-Shape Inverter Dimensions (continued)

Dimensions for 380V 400-500KW slim-shape inverters, including W, W1, D, H, a, b, c, d.

Appendix 2 Technical Specifications

Input Voltage and Frequency Specifications

Specifies input voltage range (Single/Three-phase) and frequency, and allowed working range.

Motor Matching Specifications

Lists matching motor power (kW) and rating output current (A) for various inverter types.

Control and Frequency Specifications

Details control modes (V/F, Vector), frequency control scope, precision, resolution, and setting signals.

Acceleration and Deceleration Time

Specifies the range for acceleration and deceleration times, settable independently.

Appendix 2 Technical Specifications

Braking Torque and V/F Characteristics

Details braking torque capabilities and the four types of fixed V/F characteristics.

Protection Functions Overview

Enlists various protection functions like overload, overvoltage, current limits, and phase loss.

Environmental and Installation Specifications

Specifies operating temperature, humidity, storage temperature, application site, installation site, vibration, and protection class.

Cooling Method

Describes the inverter's cooling methods: natural or forced air cooling.

Appendix 3 Recommendation for Selection of the Main Circuit Output Cable

Output Cable Distance Recommendations

Provides tables for maximum output line distance based on cable type, reactor use, and power grade.

Appendix 4 Use of MODBUS Communication

MODBUS Communication Structure

Describes the MODBUS communication setup, including controller, inverters, and signal transmission.

Communication Standard and Parameters

Specifies communication interface (RS-485), synchronization, baud rate, data length, parity, and stop bits.

Communication Connection Terminals

Details the terminals for MODBUS communication and the terminal resistor switch (SW6).

Wiring Recommendations for Communication

Provides notices for communication cable wiring, emphasizing separation from power cables and shielding.

Setting Communication Parameters

Lists essential communication parameters like ID number, delay time, and frequency source settings.

Appendix 4 Use of MODBUS Communication

MODBUS Command Formatting

Explains command formatting, transmission intervals, and frequency inverter address settings.

Supported MODBUS Command Codes

Lists the four types of MODBUS command codes: Reading Record, Single Character Writing, Loopback Test, Writing Record.

CRC Check Calculation

Details the calculation method for CRC-16 used in MODBUS communication.

Command Application Examples

Provides examples for reading/writing commands, illustrating command content and response structures.

Appendix 5 Keypad Installation Dimension (Unit: mm)

S2R4GB~3004GB Keypad Dimensions

Provides installation dimensions for the keypad on S2R4GB~3004GB models.

Appendix 5 Keypad Installation Dimension (Unit: mm)

35R5GB and Above Keypad Dimensions

Provides installation dimensions for the keypad on 35R5GB and above models.

Appendix 6 LCD Keypad Use Instruction

LCD Keypad Overview

Provides an overview of the LCD keypad, its arrangement, operation keys, and indicator lights.

LCD Keypad Instructions

Details the function of each key and the LCD area's display capabilities.

LCD Keypad Usage Guide

Guides the user on understanding and operating the frequency inverter using the LCD keypad.

LCD Keypad Functional Characteristics

Highlights functional characteristics, emphasizing clear parameter display and compatibility.

Appendix 6 LCD Keyboard Use Instruction

LCD Keypad Display Steps

Explains the display sequence and initiation process when the LCD keypad is powered on.

LCD Keypad Display States

Describes the different display states of the LCD keypad: stop, operation, fault, and edition.

Appendix 6 LCD Keyboard Use Instruction

Inverter Stop and Operation State Display

Illustrates LCD keypad displays during inverter initiation, stop, operation, alarm, and fault states.

Appendix 6 LCD Keyboard Use Instruction

Function Code Parameter Editing

Demonstrates navigating and editing function codes and parameters using the LCD keypad.

Special Interface Displays

Shows special interface displays like Option Parameter and Communication Request.

Keypad Operation Methods

Provides examples of operations like parameter display switching and frequency adjustment.

Appendix 6 LCD Keyboard Use Instruction

LCD Contrast Adjustment

Explains how to adjust the LCD display contrast using keypad combinations.

Appendix 7 Frequency Inverter Warranty Card

Warranty Card Details

Provides a template for the warranty card, including user, fault, and installation information.

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