Gas-manual-en.docx — 2 —
CONTENTS
CHAP. I - GAS ANALYSER .................................................................................................................................................................................................................................................... 3
1. INTRODUCTION ................................................................................................................................................................................................................................................... 3
2. SAFETY PRECAUTIONS ...................................................................................................................................................................................................................................... 3
3. WASTE DISPOSAL ............................................................................................................................................................................................................................................... 3
4. DESCRIPTION OF APPARATUS .......................................................................................................................................................................................................................... 3
4.1 FRONT PANEL ...................................................................................................................................................................................................................................................... 4
4.2 BACK PANEL ........................................................................................................................................................................................................................................................ 5
5. CONSTRUCTION OF APPARATUS ..................................................................................................................................................................................................................... 5
5.1 MECHANICAL PART ............................................................................................................................................................................................................................................. 5
5.2 ELECTRONIC PART ............................................................................................................................................................................................................................................. 5
5.3 PNEUMATIC PART ............................................................................................................................................................................................................................................... 5
6. MEASURING PRINCIPLE ..................................................................................................................................................................................................................................... 6
7. SOFTWARE INSTALLATION ................................................................................................................................................................................................................................ 7
7.1 DESCRIPTION OF INSTALLATION CD ................................................................................................................................................................................................................ 7
7.2 INSTALLATION AND UNINSTALLATION (REMOVAL) OF THE GAS ANALYSER PROGRAM .......................................................................................................................... 7
7.2.1 FIRST INSTALLATION .......................................................................................................................................................................................................................................... 7
7.2.2 UNINSTALLATION (REMOVAL) OF THE GAS ANALYSER PROGRAM ............................................................................................................................................................. 9
8. PROGRAM CONFIGURATION ........................................................................................................................................................................................................................... 11
8.1 SCREENS OF CONFIGURATION ....................................................................................................................................................................................................................... 11
8.1.1 CONFIGURATION SCREEN – STATION ........................................................................................................................................................................................................... 11
8.1.2 CONFIGURATION SCREEN – GAS ANALYSER ............................................................................................................................................................................................... 11
8.1.3 CONFIGURATION SCREEN – SPECIAL ............................................................................................................................................................................................................ 12
8.1.4 CONFIGURATION SCREEN – TIME .................................................................................................................................................................................................................. 12
8.1.5 CONFIGURATION SCREEN – INTERFACE ....................................................................................................................................................................................................... 12
8.1.6 PROGRAM CONFIGURATION WIZARD ............................................................................................................................................................................................................ 13
8.1.7 DETECTION OF COMMUNICATION PORTS ..................................................................................................................................................................................................... 15
8.2 PROGRAM CONTROL ........................................................................................................................................................................................................................................ 16
9. DEVICE SWITCH-ON AND SOFTWARE START-UP ......................................................................................................................................................................................... 16
9.1 CONNECTION OF AT 505 TO THE PERSONAL COMPUTER (MFS LIGHT) .................................................................................................................................................... 17
9.2 PROGRAM START-UP ....................................................................................................................................................................................................................................... 19
9.3 DEVICE ACTIVITIES AFTER PROGRAM START-UP ........................................................................................................................................................................................ 19
9.3.1 DEVICE INITIALISATION AND OPTICAL BENCH HEAT-UP ............................................................................................................................................................................. 19
9.3.2 LEAKAGE TEST .................................................................................................................................................................................................................................................. 19
9.3.3 OPTICAL BENCH RESET ................................................................................................................................................................................................................................... 20
10. MAIN SCREEN DESCRIPTION........................................................................................................................................................................................................................... 21
10.1 GAS ANALYSER ONLY AVAILABLE WITH MULTI-DIAG SCOPE ..................................................................................................................................................................... 21
10.2 GAS ANALYSER - IS NOT AVAILABLE MULTI-DIAG SCOPE ........................................................................................................................................................................... 22
11. INITIAL ANALYSER SETUP ................................................................................................................................................................................................................................ 22
12. ENGINE SPEED MEASURING ........................................................................................................................................................................................................................... 23
12.1 UNIVERSAL SPEED SENSOR ........................................................................................................................................................................................................................... 23
12.1.1 MEASUREMENT PRINCIPLE ............................................................................................................................................................................................................................. 24
12.1.2 RECOMMENDATIONS ........................................................................................................................................................................................................................................ 24
12.2 MULTI-DIAG MOTORTESTER ............................................................................................................................................................................................................................ 24
12.3 MULTI-DIAG MINITESTER ................................................................................................................................................................................................................................. 24
12.4 MULTI-DIAG ........................................................................................................................................................................................................................................................ 24
13. OIL TEMPERATURE MEASURING .................................................................................................................................................................................................................... 24
13.1 OIL TEMPERATURE SENSOR ........................................................................................................................................................................................................................... 25
13.2 UNIVERSAL SPEED SENSOR ........................................................................................................................................................................................................................... 25
13.3 MULTI-DIAG MOTORTESTER ............................................................................................................................................................................................................................ 25
13.4 MULTI-DIAG MINITESTER ................................................................................................................................................................................................................................. 25
13.5 MULTI-DIAG ........................................................................................................................................................................................................................................................ 25
14. DWELL ANGLE MEASURING ............................................................................................................................................................................................................................. 25
15. IGNITION ADVANCE MEASURING .................................................................................................................................................................................................................... 26
16. PRINTING VALUES ............................................................................................................................................................................................................................................. 26
17. EMISSION TEST ................................................................................................................................................................................................................................................. 27
18. CHANGE OF THE COMPANY LOGO IN THE PROTOCOL ............................................................................................................................................................................... 27
19. INFORMATION WITH F1 .................................................................................................................................................................................................................................... 28
20. RECORD OF MEASURED DATA FOR POTENTIAL CHECK ............................................................................................................................................................................. 29
21. SWITCHOVER TO ANOTHER APPLICATION.................................................................................................................................................................................................... 29
22. STAND BY MODE ............................................................................................................................................................................................................................................... 29
23. ERROR ALERTS BY THE ANALYSER ............................................................................................................................................................................................................... 30
24. MAINTENANCE ................................................................................................................................................................................................................................................... 31
24.1 MEASURES TO AVOID WATER CONDENSATION IN OPTICAL BENCH ......................................................................................................................................................... 31
24.2 COARSE FILTER INSPECTION AND CLEANING .............................................................................................................................................................................................. 32
24.3 FINE FILTER INSPECTION AND RENEWAL ..................................................................................................................................................................................................... 33
24.4 OXYGEN SENSOR CHECK ................................................................................................................................................................................................................................ 33
25. TECHNICAL SPECIFICATION ............................................................................................................................................................................................................................ 33
25.1 FUNCTION PROPERTIES .................................................................................................................................................................................................................................. 33
25.2 GENERAL INFORMATION .................................................................................................................................................................................................................................. 34
25.3 HOST COMPUTER REQUIREMENTS ................................................................................................................................................................................................................ 34
25.4 ENVIRONMENTAL CONDITIONS ....................................................................................................................................................................................................................... 34
25.5 STORAGE AND TRANSPORT ............................................................................................................................................................................................................................ 35
26. ASSEMBLY ......................................................................................................................................................................................................................................................... 35
26.1 GAS ANALYSER ................................................................................................................................................................................................................................................. 35
26.2 GAS ANALYSER ACCESSORIES ...................................................................................................................................................................................................................... 35
27. CALIBRATION AND SERVICE ............................................................................................................................................................................................................................ 35
CHAP. II - INSTALLATION OF A NEW HARDWARE DEVICE (HW) ................................................................................................................................................................................... 36
1. INSTALLATION OF ATAL DEVICES – GENERAL .............................................................................................................................................................................................. 36
2. INSTALLATION OF THE USB-RS232 CONVERTER ......................................................................................................................................................................................... 36
2.1 INSTALLATION OF DRIVERS FOR THE USB-RS 232 CONVERTER ............................................................................................................................................................... 36
2.2 ADAPTER USB-RS232 FINAL INSTALLATION .................................................................................................................................................................................................. 38
CHAP. III - REMOTE CONTROL .......................................................................................................................................................................................................................................... 40
1. INTRODUCTION ................................................................................................................................................................................................................................................. 40
2. INSTALLATION AND UNINSTALLATION (REMOVAL) OF REMOTE CONTROL PROGRAM .......................................................................................................................... 40
2.1 INSTALLATION OF REMOTE CONTROL ........................................................................................................................................................................................................... 40
2.2 UNINSTALLATION (REMOVAL) OF THE REMOTE CONTROL PROGRAM ..................................................................................................................................................... 42
2.3 INSTALLATION OF THE REMOTE CONTROL RECEIVER ............................................................................................................................................................................... 43
2.3.1 INSTALLATION OF DRIVERS FOR THE RECEIVER ......................................................................................................................................................................................... 44
2.3.2 RC RECEIVER FINAL INSTALLATION ............................................................................................................................................................................................................... 45
3. STARTING REMOTE CONTROL PROGRAM..................................................................................................................................................................................................... 47
3.1 REMOTE CONTROL CONFIGURATION ............................................................................................................................................................................................................ 47
3.1.1 SETTING THE COMMUNICATION PORT OF THE REMOTE CONTROL RECEIVER ...................................................................................................................................... 47
3.1.2 SETTING THE ADDRESS OF THE REMOTE CONTROL TRANSMITTER ........................................................................................................................................................ 49
3.2 REMOTE CONTROL TESTING........................................................................................................................................................................................................................... 49
4. INFORMATION ABOUT SOFTWARE VERSION ................................................................................................................................................................................................ 50