Manual, Robotic Tool Changer, QC-5 through QC-27
Document #9610-20-2254-09
Pinnacle Park • 1041 Goodworth Drive • Apex, NC 27539 USA • Tel: 919.772.0115 • Fax: 919.772.8259 • www.ati-ia.com
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3.7.5 QC-5 and QC-11 Tool Electrical Module Installation
Tools required: 2.5 mm hex key, 3/16” wrench, torque wrench
Supplies required: Clean rag, Loctite 222 (if fasteners do not have pre-applied adhesive)
1. Place the Tool in a secure location.
2. Uncouple the Master and Tool plates.
3. Turn off and de-energize all energized circuits (e.g. electrical, air, water, etc.).
4. Clean the mounting surfaces.
5. Remove the (2) screw locks that secure the connector to the module.
6. Carefully remove the connector to expose the mounting screws.
7. Align the module to the Tool plate.
8. Apply Loctite 222 to M3 socket head cap screws.
9. Secure the module with (2) M3 socket head cap screws using a 2.5 mm hex key. Tighten to
24 in-oz (0.17 Nm).
10. Apply Loctite 222 to the (2) screw locks.
11. Attach the connector to the module using the (2) screw locks using a 3/16” wrench. Tighten to
24 in-oz (0.17 Nm).
12. Remove all protective caps, plugs, tape, etc from the module prior to operation.
13. Connect the utility cable(s).
14. Safely resume normal operation.
Figure 3.6—QC-11 Tool Electrical Module Installation
(2) M3 Socket Head
Cap Screws
Tool Plate Assembly
(QC-11 Shown)
Connector
Electrical Module
(9120-A15-T Shown)
(2) Screw Locks
3.7.6 QC-5 and QC-11 Tool Electrical Module Removal
Tools required: 2.5 mm hex key, 3/16” wrench
1. Place the Tool in a secure location.
2. Uncouple the Master and Tool plates.
3. Turn off and de-energized all energized circuits (e.g. electrical, air, water, etc.).
4. Disconnect the utility cable(s).
5. Remove the (2) screw locks that secure the connector to the module using a 3/16” wrench.
6. Carefully remove the connector to expose the mounting screws.
7. Remove the (2) M3 socket head cap screws that attach the module to the Tool plate using a
2.5 mm hex key.
8. Remove the module from the Tool plate.
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