ATI Technologies QC-5 - Table of Contents

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Manual, Robotic Tool Changer, QC-5 through QC-27

Document #9610-20-2254-09

Pinnacle Park • 1041 Goodworth Drive • Apex, NC 27539 USA • Tel: 919.772.0115 • Fax: 919.772.8259 • www.ati-ia.com

Table of Contents

Foreword .......................................................................................................................................... 2

1. Safety ......................................................................................................................................... 7

1.1 ExplanationofNotications .........................................................................................................7

1.2 General Safety Guidelines ............................................................................................................7

1.3 Safety Precautions ........................................................................................................................8

2. Product Overview ..................................................................................................................... 9

2.1 Master Plate Assembly ............................................................................................................... 11

2.2 Tool Plate Assembly .................................................................................................................... 11

2.3 Master Plate/Tool Plate Locking Mechanism ............................................................................ 12

2.4 Optional Sensor Interface Plate (SIP) ........................................................................................12

2.5 Optional Modules ........................................................................................................................13

3. Installation .............................................................................................................................. 13

3.1 Robot Interface Plates ................................................................................................................15

3.2 Master Plate Installation .............................................................................................................16

3.3 Master Plate Removal .................................................................................................................18

3.4 Tool Interface Plate .....................................................................................................................19

3.5 Tool Plate Installation .................................................................................................................20

3.6 Tool Plate Removal .....................................................................................................................20

3.7 Optional Module Installation ......................................................................................................21

3.7.1 QC-5 and QC-11 Simple Electrical Module Installation .................................................... 21

3.7.2 QC-5 and QC-11 Simple Electrical Module Removal ....................................................... 21

3.7.3 QC-5 and QC-11 Master Electrical Module Installation .................................................... 22

3.7.4 QC-5 and QC-11 Master Electrical Module Removal ....................................................... 22

3.7.5 QC-5 and QC-11 Tool Electrical Module Installation ........................................................ 23

3.7.6 QC-5 and QC-11 Tool Electrical Module Removal ........................................................... 23

3.7.7 QC-20, QC-21, and QC-27 Flat A Optional K Series Module Installation .........................24

3.7.8 QC-20, QC-21, and QC-27 Flat A Optional K Series Module Removal ............................24

3.7.9 QC-21 Flat B Optional Module Installation .......................................................................25

3.7.10 QC-21 Flat B Optional Module Removal ..........................................................................26

3.8 Installing an Optional SIP ........................................................................................................... 26

3.8.1 QC-11 SIP Assembly Installation ......................................................................................26

3.8.2 QC-20 and QC-21 SIP Assembly Installation ................................................................... 29

3.9 Lock and Unlock Pneumatic and Valve Requirements ............................................................33

3.10 Electrical Connections ................................................................................................................34

3.10.1 PNP Type Lock and Unlock Sensors ................................................................................34

3.10.2 NPN Type Lock and Unlock Sensors ............................................................................... 35