ATI Technologies QC-5 - Page 4

Manual, Robotic Tool Changer, QC-5 through QC-27
Document #9610-20-2254-09
Pinnacle Park • 1041 Goodworth Drive • Apex, NC 27539 USA • Tel: 919.772.0115 • Fax: 919.772.8259 • www.ati-ia.com
4
4. Operation ................................................................................................................................ 36
4.1 Coupling Sequence .....................................................................................................................37
4.2 Fail-Safe Operation .....................................................................................................................37
4.3 Uncoupling Sequence .................................................................................................................38
4.4 ToolIdentication ........................................................................................................................38
4.5 Tool Storage Considerations ..................................................................................................... 39
5. Maintenance ............................................................................................................................ 40
5.1 Preventive Maintenance .............................................................................................................41
5.2 Cleaning and Lubrication of the Locking Mechanism and Alignment Pins ........................... 42
5.3 Optional Electrical Module Pin Block Inspection and Cleaning ............................................. 44
6. Troubleshooting and Service Procedures ........................................................................... 45
6.1 Troubleshooting ..........................................................................................................................45
6.2 Service Procedures .....................................................................................................................46
6.2.1 QC-11 and QC-27 Proximity Sensor Adjustment, Test, or Replacement ..........................46
6.2.2 QC-20 and QC-21 Proximity Sensor Adjustment, Test, or Replacement ......................... 49
6.2.3 Rubber Bushing Inspection and Replacement .................................................................52
6.2.4 QC-27M Alignment Pin Replacement ...............................................................................53
6.2.5 Optional Electrical Module V-ring Seal Inspection and Replacement ..............................54
7. Specications ......................................................................................................................... 55
8. Serviceable Parts ................................................................................................................... 56
8.1 Models QC-5 Serviceable Parts .................................................................................................56
8.2 Models QC-11 Serviceable Parts ................................................................................................57
8.3 Models QC-20 PM5 Model Serviceable Parts ............................................................................58
8.4 Models QC-20 with 16 M5 X 0.8 Pass through Ports Serviceable Parts .................................59
8.5 Models QC-21 Serviceable Parts ...............................................................................................60
8.6 Models QC-27 Serviceable Parts ...............................................................................................61
9. Drawings ................................................................................................................................. 62
9.1 QC-5 Tool Changer with EA2 Module ........................................................................................ 62
9.2 QC-11 Tool Changer with A15 Module ....................................................................................... 63
9.3 QC-20 Tool Changer with K19 Module ...................................................................................... 64
9.4 QC-21 Tool Changer with K19 Module ...................................................................................... 65
9.5 QC-21 Euro Tool Changer ...........................................................................................................66
9.6 QC-27 Tool Changer ....................................................................................................................69
10. Terms and Conditions of Sale ............................................................................................... 72