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Bailey Infi90 - User Manual

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®
®
Process Control and
Automation Solutions
from Elsag Bailey Group
E96-508
DC Modular Power System

Table of Contents

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Summary

Preface

Safety Summary

General and Specific Warnings

Critical safety warnings for operation, installation, and maintenance.

Section 1: Introduction

System Overview and Hardware Description

Introduces the system and describes its main hardware components.

System Features

Highlights key capabilities and design aspects of the modular power system.

Manual Content and Usage Guidance

Covers manual topics and guides users on effective manual utilization.

Technical Specifications

Provides detailed technical specifications for power modules and system components.

Section 2: Description and Operation

Power Distribution and System Architecture

Details how DC power is distributed via bus bars throughout the system cabinet.

Key System Modules: PEP, DTM, BMM

Describes the Power Entry Panel, DC Transfer, and Bus Monitor modules.

Status Signal Flow and Monitoring

Illustrates how status signals are generated, processed, and transmitted.

Power Module Status and Bus Voltage Monitoring

Covers status reporting for power modules and bus voltage monitoring.

User Alarm Outputs

Explains the function and types of user-selectable alarm outputs.

Section 3: Installation

Introduction, Unpacking, and Handling

Covers manual intro, unpacking, special ESD, and general handling.

System Cabinet Installation Site Requirements

Factors for cabinet placement, environment, and power source requirements.

IEPEP04 Power Entry Panel Wiring

Wiring diagram and connections for the IEPEP04 Power Entry Panel.

DC Transfer Module Installation and Configuration

Procedure for setting jumpers and mounting the DC transfer module.

Bus Monitor Module Configuration

Instructions for setting jumpers and switches on the bus monitor module.

Fan Assembly and Power Module Installation

Mounting the fan assembly and installing power modules into MMUs.

Power Mounting Unit (PMU) Installation and Tools

Steps to install the PMU in the cabinet, including required tools.

PMU Wiring Instructions

Detailed steps for wiring the PMU to the power entry panel and bus bar.

Final PMU Setup and System Power-Up

Installing modules, applying power, and verifying status.

Section 4: Operating Procedures

LED Indicators and Status Interpretation

Explains the meaning of LED indicators on DTM, BMM, and power modules.

Module Operation and Recommended Start-Up

Details module operation and provides recommended system start-up procedures.

Section 5: Troubleshooting

Troubleshooting DC Modular Power Systems

Identifies common problems, status flags, LED indicators, and alarm activations.

Troubleshooting Flowchart

Visual guide to diagnose and resolve power system issues based on symptoms.

Section 6: Maintenance

Preventive Maintenance Schedule

Lists tasks and frequencies for maintaining the power system.

Maintenance Equipment and Procedures Overview

Lists required tools and covers filter, connections, and output checks.

Power Entry Panel Inspection and Cleaning

Procedure for inspecting and cleaning the power entry panel components.

Printed Circuit Board Cleaning

Instructions for cleaning circuit boards, including general washing and edge connector cleaning.

Section 7: Repair;Replacement Procedures

Introduction and Spare Parts

Covers manual intro and lists recommended spare parts with part numbers.

DC Transfer and Bus Monitor Module Replacement

Procedures for removing and replacing the DC Transfer and Bus Monitor modules.

Fan Assembly and Power Module Replacement

Steps to replace fan assembly, power modules, and their fuses.

Power Entry Panel Replacement

Steps to replace the power entry panel, including wiring and jumper settings.

Section 8: Support Services

Parts Ordering, Training, and Documentation

Information on ordering parts, training availability, and obtaining manuals.

Appendix A: Quick Reference Material

Switch and Jumper Setting Reference

Quick reference for configuring switches and jumpers on various modules.

Appendix B: Module Power Requirements

Calculating Current Requirements

Procedure for calculating current requirements for system cabinets and I/O.

Sizing the Modular Power System

Equations and procedures for calculating the number of power modules needed.

Appendix C: Wiring Diagrams

System Cabinet Wiring Diagrams

Contains wiring diagrams for module and power mounting units in system cabinets.

Appendix D: Modular Power System Sizing Tables

Power System Sizing Tables

Tables to determine PDS and PDF module requirements based on cabinet loads.

Bailey Infi90 Specifications

General IconGeneral
BrandBailey
ModelInfi90
CategoryPower Supply
LanguageEnglish