Banner SC22-3 User Manual

74 P/N 133487
Banner Engineering Corp. • Minneapolis, U.S.A.
www.bannerengineering.com • Tel: 763.544.3164
SC22-3 Safety Controller
Instruction Manual
Appendix A
Figure A-1. Input devices, circuit options, and their potential safety categories
Circuit Symbol E-Stop Safety
Gate
Optical
Sensor
Two-Hand
Control
Rope
Pull
Protect.
Stop
Safety
Mat
Enabling
Device
Cat. 2 Cat. 2 Cat. 2 — Cat. 2 Cat. 2 — —
Cat. 3
Cat. 2
Cat. 3
Cat. 2
Cat. 3
Type IIIa Cat. 1
Type IIIb Cat. 3
Cat. 3
Cat. 2
Cat. 3
—
Cat. 2
Cat. 3
Cat. 2
Cat. 3
Cat. 4
Cat. 2
Cat. 3
Cat. 4
Cat. 2
Cat. 3
Cat. 4
Type IIIa Cat. 1
Cat. 2
Cat. 3
Cat. 4
Cat. 2
Cat. 3
Cat. 4
—
Cat. 2
Cat. 3
Cat. 4
Cat. 4
Cat. 2
Cat. 3
Cat. 4
Cat. 2
Cat. 3
Cat. 4
Type IIIa Cat. 1
Type IIIb Cat. 3
Cat. 4
Cat. 2
Cat. 3
Cat. 4
—
Cat. 2
Cat. 3
Cat. 4
—
Cat. 2
Cat. 3
Cat. 4
Cat. 2
Cat. 3
Cat. 4
—
Cat. 2
Cat. 3
Cat. 4
Cat. 2
Cat. 3
Cat. 4
—
Cat. 2
Cat. 3
Cat. 4
—
Cat. 2
Cat. 3
Cat. 4
Cat. 2
Cat. 3
Cat. 4
—
Cat. 2
Cat. 3
Cat. 4
Cat. 2
Cat. 3
Cat. 4
—
Cat. 2
Cat. 3
Cat. 4
—
Cat. 3
Cat. 4
— Type IIIc Cat. 4 — — —
Cat. 3
Cat. 4
—
Cat. 3
Cat. 4
— Type IIIc Cat. 4 — — —
Cat. 3
Cat. 4
— — — — — —
Cat. 2
Cat. 3
—
NOTES
• Cat. B or 1 is assumed when not using safety-rated devices.
• All safety input device contacts are shown in the ON/active state (e.g., E-stop in the armed state, safety gate in the closed state, light screen in
the clear state, etc.)
• Cat. B/1, 2, 3 and 4 are per ISO 13849-1 (EN 954-1), except for two-hand control.
• Two-hand categories are per ISO 13851.
2-Ch, 2 Terminal
PNP
24V
Gate Switches - Single Channel
1-Ch.
1 Terminal
1-Ch.
2 Terminals
1-Ch.
1 Term, PNP
Gate Switches - Dual Channel
2-Ch, 2 Terminals 2-Ch, 3 Terminals 2-Ch, 4 Terminals
24V
Gate Switches - Dual Channel Complementary
Complementary,
2 Terminals
Complementary,
3 Terminals
Complementary,
2 Terminals, PNP
24V
Gate Switches - 2x Dual Channel Complementary
2x Complementary,
4 Terminals
2x Complementary,
5 Terminals
2x Complementary,
4 Terminals, PNP
24V
Rev C - Corrected “OFF” and “ON” on Two-hand Operation - 2x Dual Channel Complementary, 2x Complementary, 4 Terminals, 4 PNP
20-Sept-06 Rev. D - Moved 24V, ON and OFF text closer to drawings.
21-Nov-06 Rev. E - Added + sign to 1-Ch, 2 Terminals; 2-Ch, 3 and 4 Terminals; Complementary, 3 Terminals; 2x Complementary, 5 Terminals
08-Dec-06 Rev. F - Changed 2x Complementary, 4 Terminals, PNP from OFF ON - OFF ON to ON OFF - ON OFF
10-Jan-07 Rev. G - Changed + sign text to outlines
25-May-07 Rev. H - Changed Single Channel PNP; 2-Ch, 2 Terminal PNP; Complementary, 2 Terminal, PNP; 2x Complementary, 5 Terminals and 2x Complementary, 4 Terminals, PNP
ONON
OFFON
OFFON OFFON
2-Ch, 2 Terminal
PNP
24V
Gate Switches - Single Channel
1-Ch.
1 Terminal
1-Ch.
2 Terminals
1-Ch.
1 Term, PNP
Gate Switches - Dual Channel
2-Ch, 2 Terminals 2-Ch, 3 Terminals 2-Ch, 4 Terminals
24V
Gate Switches - Dual Channel Complementary
Complementary,
2 Terminals
Complementary,
3 Terminals
Complementary,
2 Terminals, PNP
24V
Gate Switches - 2x Dual Channel Complementary
2x Complementary,
4 Terminals
2x Complementary,
5 Terminals
2x Complementary,
4 Terminals, PNP
24V
Rev C - Corrected “OFF” and “ON” on Two-hand Operation - 2x Dual Channel Complementary, 2x Complementary, 4 Terminals, 4 PNP
20-Sept-06 Rev. D - Moved 24V, ON and OFF text closer to drawings.
21-Nov-06 Rev. E - Added + sign to 1-Ch, 2 Terminals; 2-Ch, 3 and 4 Terminals; Complementary, 3 Terminals; 2x Complementary, 5 Terminals
08-Dec-06 Rev. F - Changed 2x Complementary, 4 Terminals, PNP from OFF ON - OFF ON to ON OFF - ON OFF
10-Jan-07 Rev. G - Changed + sign text to outlines
25-May-07 Rev. H - Changed Single Channel PNP; 2-Ch, 2 Terminal PNP; Complementary, 2 Terminal, PNP; 2x Complementary, 5 Terminals and 2x Complementary, 4 Terminals, PNP
ONON
OFFON
OFFON OFFON
2-Ch, 2 Terminal
PNP
24V
Gate Switches - Single Channel
1-Ch.
1 Terminal
1-Ch.
2 Terminals
1-Ch.
1 Term, PNP
Gate Switches - Dual Channel
2-Ch, 2 Terminals 2-Ch, 3 Terminals 2-Ch, 4 Terminals
24V
Gate Switches - Dual Channel Complementary
Complementary,
2 Terminals
Complementary,
3 Terminals
Complementary,
2 Terminals, PNP
24V
Gate Switches - 2x Dual Channel Complementary
2x Complementary,
4 Terminals
2x Complementary,
5 Terminals
2x Complementary,
4 Terminals, PNP
24V
Rev C - Corrected “OFF” and “ON” on Two-hand Operation - 2x Dual Channel Complementary, 2x Complementary, 4 Terminals, 4 PNP
20-Sept-06 Rev. D - Moved 24V, ON and OFF text closer to drawings.
21-Nov-06 Rev. E - Added + sign to 1-Ch, 2 Terminals; 2-Ch, 3 and 4 Terminals; Complementary, 3 Terminals; 2x Complementary, 5 Terminals
08-Dec-06 Rev. F - Changed 2x Complementary, 4 Terminals, PNP from OFF ON - OFF ON to ON OFF - ON OFF
10-Jan-07 Rev. G - Changed + sign text to outlines
25-May-07 Rev. H - Changed Single Channel PNP; 2-Ch, 2 Terminal PNP; Complementary, 2 Terminal, PNP; 2x Complementary, 5 Terminals and 2x Complementary, 4 Terminals, PNP
ONON
OFFON
OFFON OFFON
2-Ch, 2 Terminal
PNP
24V
Gate Switches - Single Channel
1-Ch.
1 Terminal
1-Ch.
2 Terminals
1-Ch.
1 Term, PNP
Gate Switches - Dual Channel
2-Ch, 2 Terminals 2-Ch, 3 Terminals 2-Ch, 4 Terminals
24V
Gate Switches - Dual Channel Complementary
Complementary,
2 Terminals
Complementary,
3 Terminals
Complementary,
2 Terminals, PNP
24V
Gate Switches - 2x Dual Channel Complementary
2x Complementary,
4 Terminals
2x Complementary,
5 Terminals
2x Complementary,
4 Terminals, PNP
24V
Rev C - Corrected “OFF” and “ON” on Two-hand Operation - 2x Dual Channel Complementary, 2x Complementary, 4 Terminals, 4 PNP
20-Sept-06 Rev. D - Moved 24V, ON and OFF text closer to drawings.
21-Nov-06 Rev. E - Added + sign to 1-Ch, 2 Terminals; 2-Ch, 3 and 4 Terminals; Complementary, 3 Terminals; 2x Complementary, 5 Terminals
08-Dec-06 Rev. F - Changed 2x Complementary, 4 Terminals, PNP from OFF ON - OFF ON to ON OFF - ON OFF
10-Jan-07 Rev. G - Changed + sign text to outlines
25-May-07 Rev. H - Changed Single Channel PNP; 2-Ch, 2 Terminal PNP; Complementary, 2 Terminal, PNP; 2x Complementary, 5 Terminals and 2x Complementary, 4 Terminals, PNP
ONON
OFFON
OFFON OFFON
2-Ch, 2 Terminal
PNP
24V
Gate Switches - Single Channel
1-Ch.
1 Terminal
1-Ch.
2 Terminals
1-Ch.
1 Term, PNP
Gate Switches - Dual Channel
2-Ch, 2 Terminals 2-Ch, 3 Terminals 2-Ch, 4 Terminals
24V
Gate Switches - Dual Channel Complementary
Complementary,
2 Terminals
Complementary,
3 Terminals
Complementary,
2 Terminals, PNP
24V
Gate Switches - 2x Dual Channel Complementary
2x Complementary,
4 Terminals
2x Complementary,
5 Terminals
2x Complementary,
4 Terminals, PNP
24V
Rev C - Corrected “OFF” and “ON” on Two-hand Operation - 2x Dual Channel Complementary, 2x Complementary, 4 Terminals, 4 PNP
20-Sept-06 Rev. D - Moved 24V, ON and OFF text closer to drawings.
21-Nov-06 Rev. E - Added + sign to 1-Ch, 2 Terminals; 2-Ch, 3 and 4 Terminals; Complementary, 3 Terminals; 2x Complementary, 5 Terminals
08-Dec-06 Rev. F - Changed 2x Complementary, 4 Terminals, PNP from OFF ON - OFF ON to ON OFF - ON OFF
10-Jan-07 Rev. G - Changed + sign text to outlines
25-May-07 Rev. H - Changed Single Channel PNP; 2-Ch, 2 Terminal PNP; Complementary, 2 Terminal, PNP; 2x Complementary, 5 Terminals and 2x Complementary, 4 Terminals, PNP
ONON
OFFON
OFFON OFFON
2-Ch, 2 Terminal
PNP
24V
Gate Switches - Single Channel
1-Ch.
1 Terminal
1-Ch.
2 Terminals
1-Ch.
1 Term, PNP
Gate Switches - Dual Channel
2-Ch, 2 Terminals 2-Ch, 3 Terminals 2-Ch, 4 Terminals
24V
Gate Switches - Dual Channel Complementary
Complementary,
2 Terminals
Complementary,
3 Terminals
Complementary,
2 Terminals, PNP
24V
Gate Switches - 2x Dual Channel Complementary
2x Complementary,
4 Terminals
2x Complementary,
5 Terminals
2x Complementary,
4 Terminals, PNP
24V
Rev C - Corrected “OFF” and “ON” on Two-hand Operation - 2x Dual Channel Complementary, 2x Complementary, 4 Terminals, 4 PNP
20-Sept-06 Rev. D - Moved 24V, ON and OFF text closer to drawings.
21-Nov-06 Rev. E - Added + sign to 1-Ch, 2 Terminals; 2-Ch, 3 and 4 Terminals; Complementary, 3 Terminals; 2x Complementary, 5 Terminals
08-Dec-06 Rev. F - Changed 2x Complementary, 4 Terminals, PNP from OFF ON - OFF ON to ON OFF - ON OFF
10-Jan-07 Rev. G - Changed + sign text to outlines
25-May-07 Rev. H - Changed Single Channel PNP; 2-Ch, 2 Terminal PNP; Complementary, 2 Terminal, PNP; 2x Complementary, 5 Terminals and 2x Complementary, 4 Terminals, PNP
ONON
OFFON
OFFON OFFON
2-Ch, 2 Terminal
PNP
24V
Gate Switches - Single Channel
1-Ch.
1 Terminal
1-Ch.
2 Terminals
1-Ch.
1 Term, PNP
Gate Switches - Dual Channel
2-Ch, 2 Terminals 2-Ch, 3 Terminals 2-Ch, 4 Terminals
24V
Gate Switches - Dual Channel Complementary
Complementary,
2 Terminals
Complementary,
3 Terminals
Complementary,
2 Terminals, PNP
24V
Gate Switches - 2x Dual Channel Complementary
2x Complementary,
4 Terminals
2x Complementary,
5 Terminals
2x Complementary,
4 Terminals, PNP
24V
Rev C - Corrected “OFF” and “ON” on Two-hand Operation - 2x Dual Channel Complementary, 2x Complementary, 4 Terminals, 4 PNP
20-Sept-06 Rev. D - Moved 24V, ON and OFF text closer to drawings.
21-Nov-06 Rev. E - Added + sign to 1-Ch, 2 Terminals; 2-Ch, 3 and 4 Terminals; Complementary, 3 Terminals; 2x Complementary, 5 Terminals
08-Dec-06 Rev. F - Changed 2x Complementary, 4 Terminals, PNP from OFF ON - OFF ON to ON OFF - ON OFF
10-Jan-07 Rev. G - Changed + sign text to outlines
25-May-07 Rev. H - Changed Single Channel PNP; 2-Ch, 2 Terminal PNP; Complementary, 2 Terminal, PNP; 2x Complementary, 5 Terminals and 2x Complementary, 4 Terminals, PNP
ONON
OFFON
OFFON OFFON
2-Ch, 2 Terminal
PNP
24V
Gate Switches - Single Channel
1-Ch.
1 Terminal
1-Ch.
2 Terminals
1-Ch.
1 Term, PNP
Gate Switches - Dual Channel
2-Ch, 2 Terminals 2-Ch, 3 Terminals 2-Ch, 4 Terminals
24V
Gate Switches - Dual Channel Complementary
Complementary,
2 Terminals
Complementary,
3 Terminals
Complementary,
2 Terminals, PNP
24V
Gate Switches - 2x Dual Channel Complementary
2x Complementary,
4 Terminals
2x Complementary,
5 Terminals
2x Complementary,
4 Terminals, PNP
24V
Rev C - Corrected “OFF” and “ON” on Two-hand Operation - 2x Dual Channel Complementary, 2x Complementary, 4 Terminals, 4 PNP
20-Sept-06 Rev. D - Moved 24V, ON and OFF text closer to drawings.
21-Nov-06 Rev. E - Added + sign to 1-Ch, 2 Terminals; 2-Ch, 3 and 4 Terminals; Complementary, 3 Terminals; 2x Complementary, 5 Terminals
08-Dec-06 Rev. F - Changed 2x Complementary, 4 Terminals, PNP from OFF ON - OFF ON to ON OFF - ON OFF
10-Jan-07 Rev. G - Changed + sign text to outlines
25-May-07 Rev. H - Changed Single Channel PNP; 2-Ch, 2 Terminal PNP; Complementary, 2 Terminal, PNP; 2x Complementary, 5 Terminals and 2x Complementary, 4 Terminals, PNP
ONON
OFFON
OFFON OFFON
2-Ch, 2 Terminal
PNP
24V
Gate Switches - Single Channel
1-Ch.
1 Terminal
1-Ch.
2 Terminals
1-Ch.
1 Term, PNP
Gate Switches - Dual Channel
2-Ch, 2 Terminals 2-Ch, 3 Terminals 2-Ch, 4 Terminals
24V
Gate Switches - Dual Channel Complementary
Complementary,
2 Terminals
Complementary,
3 Terminals
Complementary,
2 Terminals, PNP
24V
Gate Switches - 2x Dual Channel Complementary
2x Complementary,
4 Terminals
2x Complementary,
5 Terminals
2x Complementary,
4 Terminals, PNP
24V
Rev C - Corrected “OFF” and “ON” on Two-hand Operation - 2x Dual Channel Complementary, 2x Complementary, 4 Terminals, 4 PNP
20-Sept-06 Rev. D - Moved 24V, ON and OFF text closer to drawings.
21-Nov-06 Rev. E - Added + sign to 1-Ch, 2 Terminals; 2-Ch, 3 and 4 Terminals; Complementary, 3 Terminals; 2x Complementary, 5 Terminals
08-Dec-06 Rev. F - Changed 2x Complementary, 4 Terminals, PNP from OFF ON - OFF ON to ON OFF - ON OFF
10-Jan-07 Rev. G - Changed + sign text to outlines
25-May-07 Rev. H - Changed Single Channel PNP; 2-Ch, 2 Terminal PNP; Complementary, 2 Terminal, PNP; 2x Complementary, 5 Terminals and 2x Complementary, 4 Terminals, PNP
ONON
OFFON
OFFON OFFON
2-Ch, 2 Terminal
PNP
24V
Gate Switches - Single Channel
1-Ch.
1 Terminal
1-Ch.
2 Terminals
1-Ch.
1 Term, PNP
Gate Switches - Dual Channel
2-Ch, 2 Terminals 2-Ch, 3 Terminals 2-Ch, 4 Terminals
24V
Gate Switches - Dual Channel Complementary
Complementary,
2 Terminals
Complementary,
3 Terminals
Complementary,
2 Terminals, PNP
24V
Gate Switches - 2x Dual Channel Complementary
2x Complementary,
4 Terminals
2x Complementary,
5 Terminals
2x Complementary,
4 Terminals, PNP
24V
Rev C - Corrected “OFF” and “ON” on Two-hand Operation - 2x Dual Channel Complementary, 2x Complementary, 4 Terminals, 4 PNP
20-Sept-06 Rev. D - Moved 24V, ON and OFF text closer to drawings.
21-Nov-06 Rev. E - Added + sign to 1-Ch, 2 Terminals; 2-Ch, 3 and 4 Terminals; Complementary, 3 Terminals; 2x Complementary, 5 Terminals
08-Dec-06 Rev. F - Changed 2x Complementary, 4 Terminals, PNP from OFF ON - OFF ON to ON OFF - ON OFF
10-Jan-07 Rev. G - Changed + sign text to outlines
25-May-07 Rev. H - Changed Single Channel PNP; 2-Ch, 2 Terminal PNP; Complementary, 2 Terminal, PNP; 2x Complementary, 5 Terminals and 2x Complementary, 4 Terminals, PNP
ONON
OFFON
OFFON OFFON
2-Ch, 2 Terminal
PNP
24V
Gate Switches - Single Channel
1-Ch.
1 Terminal
1-Ch.
2 Terminals
1-Ch.
1 Term, PNP
Gate Switches - Dual Channel
2-Ch, 2 Terminals 2-Ch, 3 Terminals 2-Ch, 4 Terminals
24V
Gate Switches - Dual Channel Complementary
Complementary,
2 Terminals
Complementary,
3 Terminals
Complementary,
2 Terminals, PNP
24V
Gate Switches - 2x Dual Channel Complementary
2x Complementary,
4 Terminals
2x Complementary,
5 Terminals
2x Complementary,
4 Terminals, PNP
24V
Rev C - Corrected “OFF” and “ON” on Two-hand Operation - 2x Dual Channel Complementary, 2x Complementary, 4 Terminals, 4 PNP
20-Sept-06 Rev. D - Moved 24V, ON and OFF text closer to drawings.
21-Nov-06 Rev. E - Added + sign to 1-Ch, 2 Terminals; 2-Ch, 3 and 4 Terminals; Complementary, 3 Terminals; 2x Complementary, 5 Terminals
08-Dec-06 Rev. F - Changed 2x Complementary, 4 Terminals, PNP from OFF ON - OFF ON to ON OFF - ON OFF
10-Jan-07 Rev. G - Changed + sign text to outlines
25-May-07 Rev. H - Changed Single Channel PNP; 2-Ch, 2 Terminal PNP; Complementary, 2 Terminal, PNP; 2x Complementary, 5 Terminals and 2x Complementary, 4 Terminals, PNP
ONON
OFFON
OFFON OFFON
2-Ch, 2 Terminal
PNP
24V
Gate Switches - Single Channel
1-Ch.
1 Terminal
1-Ch.
2 Terminals
1-Ch.
1 Term, PNP
Gate Switches - Dual Channel
2-Ch, 2 Terminals 2-Ch, 3 Terminals 2-Ch, 4 Terminals
24V
Gate Switches - Dual Channel Complementary
Complementary,
2 Terminals
Complementary,
3 Terminals
Complementary,
2 Terminals, PNP
24V
Gate Switches - 2x Dual Channel Complementary
2x Complementary,
4 Terminals
2x Complementary,
5 Terminals
2x Complementary,
4 Terminals, PNP
24V
Rev C - Corrected “OFF” and “ON” on Two-hand Operation - 2x Dual Channel Complementary, 2x Complementary, 4 Terminals, 4 PNP
20-Sept-06 Rev. D - Moved 24V, ON and OFF text closer to drawings.
21-Nov-06 Rev. E - Added + sign to 1-Ch, 2 Terminals; 2-Ch, 3 and 4 Terminals; Complementary, 3 Terminals; 2x Complementary, 5 Terminals
08-Dec-06 Rev. F - Changed 2x Complementary, 4 Terminals, PNP from OFF ON - OFF ON to ON OFF - ON OFF
10-Jan-07 Rev. G - Changed + sign text to outlines
25-May-07 Rev. H - Changed Single Channel PNP; 2-Ch, 2 Terminal PNP; Complementary, 2 Terminal, PNP; 2x Complementary, 5 Terminals and 2x Complementary, 4 Terminals, PNP
ONON
OFFON
OFFON OFFON
2-Ch, 2 Terminal
PNP
24V
Gate Switches - Single Channel
1-Ch.
1 Terminal
1-Ch.
2 Terminals
1-Ch.
1 Term, PNP
Gate Switches - Dual Channel
2-Ch, 2 Terminals 2-Ch, 3 Terminals 2-Ch, 4 Terminals
24V
Gate Switches - Dual Channel Complementary
Complementary,
2 Terminals
Complementary,
3 Terminals
Complementary,
2 Terminals, PNP
24V
Gate Switches - 2x Dual Channel Complementary
2x Complementary,
4 Terminals
2x Complementary,
5 Terminals
2x Complementary,
4 Terminals, PNP
24V
Rev C - Corrected “OFF” and “ON” on Two-hand Operation - 2x Dual Channel Complementary, 2x Complementary, 4 Terminals, 4 PNP
20-Sept-06 Rev. D - Moved 24V, ON and OFF text closer to drawings.
21-Nov-06 Rev. E - Added + sign to 1-Ch, 2 Terminals; 2-Ch, 3 and 4 Terminals; Complementary, 3 Terminals; 2x Complementary, 5 Terminals
08-Dec-06 Rev. F - Changed 2x Complementary, 4 Terminals, PNP from OFF ON - OFF ON to ON OFF - ON OFF
10-Jan-07 Rev. G - Changed + sign text to outlines
25-May-07 Rev. H - Changed Single Channel PNP; 2-Ch, 2 Terminal PNP; Complementary, 2 Terminal, PNP; 2x Complementary, 5 Terminals and 2x Complementary, 4 Terminals, PNP
ONON
OFFON
OFFON OFFON
Safety Mat Input
4-Wire Safety Mat, 4 Terminals
12Oct2006 rev E - Moved Gray box behind the black lines
21-Nov-2006 rev F - Added + sign
10-Jan-07 Rev G - Change + sign text to outlines, changed gray box to black dashed lines
WARNING. . . Input Devices with
Solid State Outputs
The Safety Controller will not detect shorts
between inputs or from an input to +24V, if the input signals
on these terminals are coming from input devices with Solid State
Outputs.
It is the user’s responsibility to use a device that can detect
these shorts (e.g., the Banner EZ-SCREEN
®
Light Screen can
detect a short between its two solid-state outputs or from each
output to +24V).
WARNING . . . Category 2 or 3 Input
Shorts
Detection of a short between two input channels
(contact inputs, but not complementary contacts), if they are
supplied through the same source (e.g., the same terminal from the
Controller in a dual-channel, 3-terminal hookup, or from an external
24V supply) is not possible, if the two contacts are closed.
Such a short can be detected only when both of the contacts
are open and the short is present for at least 2 seconds.

Banner SC22-3 Specifications

General

Brand	Banner
Model	SC22-3
Category	Controller
Language	English