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BOC Smootharc Multi 180 - User Manual

BOC Smootharc Multi 180
60 pages
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Multi 180/200
Operating manual
This machine is to be used only byappropriately trained operators inindustrial applications.
This product is an arc welding machine designed for INDUSTRIAL AND PROFESSIONAL USE.

Table of Contents

Questions and Answers

Summary

Safety Guidelines and Precautions

Health Hazard Information

Information on hazards related to welding processes like UV rays and fumes.

Personal Protective Equipment

Guidance on wearing appropriate safety equipment like helmets, gloves, and clothing.

Cylinder Safety Procedures

Guidelines for safe handling, storage, and use of gas cylinders.

Cylinder Valve Safety

Procedures for safe operation and handling of cylinder valves.

Electrical Shock Prevention

Precautions to prevent electrical shock during operation and maintenance.

Electromagnetic Field Awareness

Information on potential effects of electromagnetic fields from the machine.

User Responsibility in Operation

Outlines the user's duties and responsibilities for safe machine operation.

Single-Phase Electrical Safety

Ensuring safe electrical connection and proper input circuit for single-phase equipment.

Package Contents

Technical Specifications

Equipment Installation

MIG;MAG and Wire Feed Setup

Steps for installing the MIG/MAG process, including wire feed setup.

Spool Gun Setup for Aluminium

Instructions for installing and using the spool gun for aluminium welding.

MMA and TIG Installation

Steps for installing MMA and TIG welding setups, including optional foot control.

Control Panel Overview

Operation

Machine Start-up and Safety

Procedures for safely powering on and preparing the machine for operation.

Welding Mode Selection

Overview of available welding modes: MIG/MAG, Stick, TIG, etc.

MIG;MAG and Spool Gun Operations

Operating MIG/MAG modes, spool gun, and parameter adjustments.

Stick;MMA Mode Operations

Operating the Stick/MMA welding mode and its parameters.

TIG Mode Operations

Operating the TIG welding mode and related settings.

Settings Menu

Adjusting Units, Brightness, and Information

Accessing and modifying machine settings like units, brightness, and information.

Factory Reset and Error Codes

Performing a factory reset and understanding machine error codes.

Inductance Control

Trigger Latch Selection (2 T;4 T)

Troubleshooting and Fault Finding

Periodic Maintenance

Warranty Information

Warranty Terms and Limitations

Details on the warranty coverage, exclusions, and conditions.

Warranty Period and Repairs

Information on the warranty duration and the process for warranty repairs.

MIG;MAG Welding Introduction

Flux Cored Arc Welding (FCAW)

Explanation of FCAW as a variant of MIG/MAG welding.

Gas Shielded vs. Self-Shielded Operation

Comparison of gas-shielded and self-shielded operation in FCAW.

Metal Cored Arc Welding (MCAW)

Metal Transfer Modes

Dip Transfer

Explanation of the dip transfer mode in welding processes.

Globular Transfer

Description of the globular transfer mode and its characteristics.

Spray Transfer

Details on the spray transfer mode and its applications.

Pulsed Transfer

Explanation of the pulsed arc welding technique.

Consumables and Wire Selection

Cast and Helix Influence on Feedability

How wire cast and helix affect the feedability of MIG/MAG wire.

Power Source Selection Criteria

Factors to consider when selecting power sources for MIG/MAG welding.

Polarity and Shielding Gases

Shielding Gas Selection Guide

Guidance on selecting shielding gases based on material thickness and type.

Electrical Stickout and Travel Speed

Correct Application Techniques

Techniques for MIG/MAG and Flux Cored welding, including torch angles.

Recommended MIG;MAG Welding Parameters

Gas Tungsten Arc Welding (GTAW;TIG) Introduction

DCEN vs. DCEP Polarity in TIG

Comparison of DCEN and DCEP polarity for TIG welding and their usage.

Shielding Gases and Welding Wire

Recommended Shielding Gases by Material

Table of shielding gases suitable for different materials like brass, steel, titanium.

Recommended Welding Wire

Table of recommended welding wire consumables for common materials.

Tungsten Electrodes

Tungsten Electrode Types and Performance

Details on tungsten electrode types, shielding gases, and performance characteristics.

Tungsten Tip Preparation and Grinding

Methods for preparing and grinding tungsten electrode tips for optimal welding.

TIG Welding Techniques

Torch Movement During Welding

Guidance on torch movement with and without filler rod for TIG welding.

Torch Positioning for Weld Joints

Joint Preparation

Manual Metal Arc Welding (MMAW)

Introduction and Machine Setup

Overview of MMAW and factors in choosing welding machines and accessories.

Electrode Selection and Parameters

Guidelines for selecting electrodes and welding parameters for MMAW.

Welding Techniques and Defects

Proper welding techniques, travel speed, joint types, and common defects.

Typical Defects Due to Faulty Technique

BOC Smootharc Multi 180 Specifications

General IconGeneral
BrandBOC
ModelSmootharc Multi 180
CategoryWelding System
LanguageEnglish

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