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M3452
bonitron M3452 User Manual
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W
eb: www
.bonitron.com
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T
el: 615-244-2825
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Email: info@bo
nitron.com
Model M3452
Heavy Duty Brakin
g Transistor
with EtherNet / IP
®
or PROFIBUS
®
DP
Communicat
ions
K6, K9, K10,
M14, T10 Chassis
R8EIP, R8PDP Opt
ions
Customer Refer
ence Manual
2
Table of Contents
Default Chapter
4
Table of Contents
4
1 Introduction
7
Who Should Use
7
Purpose and Scope
7
Manual Version and Change Record
7
Symbol Conventions Used in this Manual and on Equipment
8
2 Product Description
9
Related Products
9
Part Number Breakdown
10
Table 2-3: DC Bus Voltage Rating
11
General Specifications
12
General Precautions and Safety Warnings
13
3 Installation Instructions
15
Product Inspection
15
Site Selection
15
Mounting
15
Wiring and Customer Connections
16
Power Wiring
16
I/O Wiring
17
Table 3-2: I/O Terminal Block Specifications: R8 Control Board
17
Figure 3-1: Customer Connections in K6 Chassis
18
Figure 3-2: Customer Connections in K9 Chassis
19
Figure 3-3: Customer Connections in K10 Chassis
20
Figure 3-4: Customer Connections in M14 Chassis
21
Figure 3-5: Customer Connections in T10 Chassis
22
Typical Configurations
23
Figure 3-6: Master Stand-Alone Hookup
23
Figure 3-8: I/O Hookup
24
Figure 3-10: Braking Transistor Customer Connections
25
4 Operation
27
Functional Description
27
Features
27
Indicators
27
Terminal Strip I/O
27
Master / Slave Control (200 Amp to 1600 Amp)
29
Fieldbus I/O
30
Figure 4-1: 3452R8 Memory Map
31
Figure 4-2 Setpoint Adjustment Range
32
Fault Modes
34
Table 4-1: Fault Conditions Table
34
Network Configuration
35
Figure 4-3: Ethernet / IP Module Features
38
Figure 4-4: PROFIBUS Module Features
39
Startup
40
Pre-Power Checks
40
Operational Adjustments
41
Startup Procedure and Checks
41
5 Maintenance and Troubleshooting
43
Periodic Testing
43
Maintenance Items
43
Troubleshooting
43
Green Control Power Light Not Illuminated
43
Amber DC Bus Light Not on
44
Blown DC Bus Fuse
44
Fan Runs Constantly
44
Fan Doesn't Run
44
Status Contact Wont Close
45
Module Over-Temp, or Module Seems too Hot
45
Drive Trips on Overvoltage
46
Braking Light Flickers
46
Red Braking Light Stays on All the Time
47
Master Unit Appears to Function Properly, but Slave Units Do Not Seem to Follow the Master
47
Ethernet/Ip Link Sensed Light Does Not Turn on
47
Ethernet/Ip Module Status LED Is Solid Red, Flashing Red, or Flashing Green
47
Ethernet/Ip Network Status LED Is Solid Red
47
PROFIBUS Fieldbus Offline Light Is Red
48
PROFIBUS Fieldbus Diagnostics Light Is Blinking
48
Attached Drive will Not Precharge
48
Technical Help - before You Call
48
6 Engineering Data
49
Ngineering Ata
49
Ratings Charts
49
Table 6-1: Module Ratings: 230 – 240 VAC Drives (375 VDC Setpoint)
49
Table 6-2: Module Ratings: 380 – 415 VAC Drives (620 VDC Setpoint)
50
Table 6-3: Module Ratings: 460 – 480 VAC Drives (750 VDC Setpoint)
51
Table 6-4: Module Ratings: 575 – 600 VAC Drives (940 VDC Setpoint)
52
Watt Loss
53
UL 508A Short Circuit Current Rating
53
Fuse/Circuit Breaker Sizing and Rating
53
Table 6-5: Module Ratings: 690VAC Drives (1090 VDC Setpoint)
53
DC Bus Link Length Limits
54
Resistor Link Length Limits
54
Table 6-7: Maximum Inductance for DC Link Cable
54
Dimensions and Mechanical Drawings
55
Figure 6-2: M3452 K6 Chassis Dimensional Outline Drawing
55
Figure 6-3: M3452 K9 Chassis Dimensional Outline Drawing
56
Figure 6-4: M3452 K10 Chassis Dimensional Outline Drawing
57
Figure 6-5: M3452 M14 Chassis Dimensional Outline Drawing
58
Figure 6-6: M3452 T10 Chassis Dimensional Outline Drawing
59
Block Diagrams
60
7 Appendices
61
Application Notes
61
Sizing Your Braking Requirements
61
Common Bus Application Note
63
Bonitron Line Regeneration Modules
64
Other manuals for bonitron M3452
Customer Reference Manual
36 pages
4
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bonitron M3452 Specifications
General
Input Frequency
50/60 Hz
Output Voltage
24 VDC
Protection Class
IP20
Current Rating
2A
Operating Temperature
50°C
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