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2007 FIREBOLT
Buell 2007 FIREBOLT User Manual
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2007 Buell Firebolt: Appendix A
A-1
HOME
APPENDIX A–T
OOLS
A.1
P
ar
t No.
HD-25070 Robinair Heat Gun
(Use with HD-41183)
P
ar
t No.
HD-26792 Spark
T
ester
P
ar
t No.
HD-28431-B Black Light Fluorescent Ad
ditive
(Use with HD-)
HD-25070
HD-26792
HD-28431-6 Fluorescent Additive 6 1-oz.
bottles
HD-28431-22 Fluorescent Additive 1 22-oz.
container
HD-28431B
P
ar
t No.
HD-33223-1 Cylinder Compression Gauges
P
ar
t No.
HD-33416 Universal Driver Handle
P
ar
t No.
HD-33418 Universal Puller For
cing Screw
h33223
HD33416
h33418
1
3
Table of Contents
Maintenance 1
72
Amp Multilock Electrical Connectors
18
Electrical Connectors
31
Table of Contents
72
General
74
Repair and Replacement Procedures
75
Hardware and Threaded Parts
75
Threadlocking Agents
75
Lip Type Seals
75
Instruments and Gauges
75
Part Replacement
75
Part Protection
76
Cleaning Process
76
Rust or Corrosion Removal
76
Tool Safety
76
Air Tools
76
Ratchets and Handles
76
Storage Units
77
Fuel and Oil
78
Maintenance Schedule
79
Windshield Maintenance
82
Battery Maintenance
83
Cleaning and Inspection
84
Engine Lubrication System
86
Engine Oil and Filter Change
87
Brake System Maintenance
89
Bleeding Front Brake
91
Bleeding Rear Brake
92
Brake Pad Replacement
95
Tires and Wheels
97
Clutch
98
Drive Belt System
101
Primary Chain
104
Suspension Damping Adjustments
106
Steering Head Bearings
111
Spark Plugs
112
Air Cleaner Filter
114
Throttle Cable and Idle Speed Adjustment
116
Interactive Exhaust Cable
117
Ignition Timing
119
Headlights
121
Throttle Position Sensor (TPS)
123
Storage
124
Troubleshooting
125
Electrical System
126
Chassis 2
130
Specifications
132
Torque Values
133
Tire Specifications
137
Buell Vehicle Identification Number (V.I.N.)
138
Wheels
139
Front Wheel
141
Bearing Installation
144
Rear Wheel
148
Checking Cast Rim Runout
152
Tires
153
Wheel Balancing
156
Brake Pedal
157
Front Brake Master Cylinder
159
Front Master Cylinder
160
Front Brake Line
162
Front Brake Caliper
164
Rear Brake Master Cylinder
167
Rear Brake Line
171
Rear Brake Caliper
173
Front Fork
176
Fork Assembly
181
Fork Clamps, Upper and Lower
184
Steering Head Bearings
186
Swingarm and Brace
189
Front and Rear Isolator
193
Frame
194
Rear Shock Absorber
195
Throttle Control
197
Clutch Control
198
Clutch Cable
198
Headlight Assembly and Support Bracket
202
Fairing Support Bracket
205
Handlebars
207
Exhaust System
209
Footpeg, Heel Guard and Mount
212
Sprocket Cover
214
Fenders
215
Front Fender
215
Rear Fender
215
Belt Guards
216
Chin Fairing
217
Intake Cover Assembly
218
Air Scoops
219
Subframe Tail Assembly and Body Work
220
Front Fairing, Windshield and Mirrors
224
Seat
225
Rider Seat
225
Pillion Seat
225
Passenger Seat Lock
226
Sidestand
227
Engine 3
230
Specifications
232
Engine
237
Diagnosing Smoking Engine or High Oil Consumption
238
Engine Rotation for Service
239
Stripping Motorcycle for Engine Service
249
Engine Installation
260
Cylinder Head
274
Valve Guides
280
Valve Springs
280
Cylinder Head Installation
289
Cylinder and Piston
292
Lubrication System
302
Winter Lubrication
302
Checking and Adding Oil
302
Oil Hose Routing and Oil Reservoir
303
Oil Line Fittings
304
Oil Cooler
306
Oil Pressure Indicator Switch
309
Crankcase Breathing System
311
Oiling System
313
Oil Pump
314
Oil Filter Mount
317
Hydraulic Lifters
318
Gearcase Cover and Cam Gears
320
Crankcase
325
Fuel System 4
340
Fuel System
342
Specifications
342
Dynamic Digital Fuel Injection
344
Diagnostic Introduction
346
System Problems
346
Checking for Trouble Codes
347
Check Engine Lamp Diagnostics
349
Breakout Box
351
Wiggle Test
352
Initial Diagnostic Check
353
General Information
353
Check Engine Lamp Not Illuminated at Key on 4.9
358
Check Engine Lamp on Continuously
361
Engine Cranks but will Not Start
364
No ECM Power
370
Fuel Pressure Test
373
Idle Speed Control
378
Misfire
379
Trouble Code 11
384
Trouble Code 13
388
Trouble Code 14
393
Trouble Code 15
397
Trouble Code 16
401
Trouble Code 21
405
Trouble Codes 23 and 32 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.23 Trouble Codes 24 and
408
Trouble Code 33
415
Trouble Code 35
418
Trouble Code 36
421
Trouble Code 44
425
Trouble Codes 52, 53, 54 and 55 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.29 Trouble Code 56
429
Electronic Control Module
434
Cam Position Sensor and Rotor
436
Ignition Coil
440
Oxygen Sensor
442
Engine Temperature Sensor
443
Bank Angle Sensor
444
Intake Air Temperature Sensor
445
Throttle Position Sensor
446
Cooling Fan
447
Fuel Pump
448
Fuel Tank Vent Valve
456
Fuel Cap Retaining Ring
457
Throttle Body
458
Fuel Injectors
460
Intake Leak Test
464
Air Cleaner Assembly
466
Electric Starter 5
472
Specifications
474
Electric Starter System
475
Wiring Diagrams
475
Starter Relay
475
Starting System Diagnosis
477
Starter Activation Circuits
481
Diagnostics/Troubleshooting
482
Starter System Testing
484
Starter
485
Starter Solenoid
494
Drive/Transmission 6
496
Specifications
498
Primary Cover
500
Clutch Release Mechanism
504
Clutch
506
Primary Chain
513
Drive Belt System
518
Drive Belt Installation
520
Transmission
522
Case Disassembly for Transmission Removal
523
Transmission Disassembly
526
Transmission Assembly
532
Main Drive Gear and Bearing
534
Main Drive Gear
539
Transmission Right Case Bearings
542
Transmission Left Case Bearings
543
Transmission Installation
544
Shifter Shaft
548
Transmission Sprocket
550
Electrical 7
554
Specifications
556
Ignition System
558
Ignition/Headlight Key Switch
560
Spark Plug Cables
564
Starter Interlock
566
Main Fuse
571
Interactive Exhaust System (XB12 Model)
573
Charging System
578
Alternator
585
Voltage Regulator
587
Battery Cables
588
Battery
590
Battery Testing
591
Voltmeter Test
591
Disconnection and Removal
592
Headlight
597
Tail Lamp
599
Turn Signals
600
Turn Signal Flasher
603
Handlebar Switches
604
Speedometer Sensor
606
Instrument Module
607
Speedometer Performance Check
609
Horn
614
Neutral Indicator Switch
616
Main Fuse and Fuses
617
Main Wire Harness
618
Interactive Exhaust Harness (XB12 Models)
623
Sprocket Cover Wiring
625
Index to Wiring Diagrams
630
4
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Buell 2007 FIREBOLT Specifications
General
Brand
Buell
Model
2007 FIREBOLT
Category
Motorcycle
Language
English
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