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Canon imageRUNNER 2545 Series User Manual

Canon imageRUNNER 2545 Series
362 pages
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987654321
imageRUNNER 2545/2535 Series
Service Manual Rev2
Product Outline
Function
Periodic Servicing
Parts Replacing and Cleaning
Adjustments
Troubleshooting
Error Code
Service Mode
Installation
Appendix

Table of Contents

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Canon imageRUNNER 2545 Series Specifications

General IconGeneral
BrandCanon
ModelimageRUNNER 2545 Series
CategoryCopier
LanguageEnglish

Summary

Application

Corrections

Trademarks

Copyright

Caution

Explanation of Symbols

Safety Precautions

CDRH Act

Regulations concerning laser products manufactured on or after August 1, 1976, and sale of uncertified products.

Laser Safety

Precautions when servicing areas around the laser assembly, especially regarding covers with warning labels.

Handling of Laser System

Precautions when servicing areas around the laser assembly, especially regarding covers with warning labels.

Turn power switch ON

The machine turns on when the main power switch is turned on, excluding low power or sleep modes.

Points to Note About Turning Off the Main Power Switch

Instructions on safely turning off the machine, especially regarding download processes.

Safety of Toner

Information about toner being non-toxic, and warnings against throwing it into fire or contact with plastic.

Notes When Handling a Lithium Battery

Warnings about the risk of explosion if batteries are replaced by an incorrect type and proper disposal.

Notes Before it Works Serving

Servicing instructions require turning off the power source according to specified steps and disconnecting the power plug.

1 Product Overview

Product Lineup

Information on the product series and model types, including print speeds and configurations.

Feature

Highlights key features of the product, such as user-replaceable waste toner containers and high image quality.

Specifications

Details on technical specifications including copyboard, light source, media, noise levels, power, dimensions, and weight.

Name of Parts

Identifies and labels external and internal components of the machine.

Operation

Power Switch

Describes the two types of power switches: main and control panel, and how they function.

Types of power switch

Details the functions of the main power switch and the control panel power switch.

How to turn ON / OFF the power and points to note

Provides instructions on turning the machine on/off and important notes to follow during these operations.

Description of Control Panel

2 Technology

Basic Configuration

Outlines the main functional system blocks of the machine, including exposure, controller, image formation, fixing, and pickup systems.

Original Exposure System

Describes the components and functions related to the original exposure system.

Controller System

Explains the architecture and functionality of the machine's controller system.

Laser Exposure System

Details the components and operation of the laser exposure system.

Image Formation System

Describes the process and components involved in forming the image.

Fixing System

Explains the system responsible for fixing the toner image onto the paper.

Pickup Feed System

Details the mechanism responsible for feeding paper into the machine.

E-RDS

Explains the Embedded Remote Diagnosis System and its features.

Service Operations

Action to take when replacing parts

Describes actions required after replacing parts like CCD unit, copyboard glass, and stream reading glass.

Consumables

States that there are no consumables listed.

Service precautions

States that there are no specific service precautions listed.

Controller System

Overview

Provides a functional configuration overview of the controller system, detailing its main components like PCBs and memory.

Functional Configuration

Details the main controller PCB and its components like image memory, flash ROM, SRAM, and ports.

Laser Exposure System

Construction

Details the construction of the laser exposure system, including laser light and scanner motor specifications.

Specifications/Controls/Functions

Lists specifications, controls, and functions for laser light, scanner motor, and polygon mirror.

Main Configuration Parts

Identifies the main components of the laser exposure system, such as the laser unit and mirrors.

Image Formation System

Basic Configuration

Details the specifications and mechanisms of the image formation system, including photosensitive drum, primary charging, developing, and transfer units.

Specifications of Image Formation System

Lists specifications like material, diameter, cleaning method, and process speed for components.

Work of Service

When Replacing the Components

States that there are no components listed for replacement.

Periodical Service

States that no periodical service is listed.

Points to Note about Service

States that no specific points to note are listed.

Fixing System

Overview

Introduces the on-demand fixing method used by the machine.

Features

Highlights the machine's introduction of the on-demand fixing method.

Specifications

Details fixing method, speed, heater type, control temperature, and detection methods.

Pickup Feed System

Overview

Describes the pickup feed system's paper storage and pickup methods.

Specification

Lists paper storage, pickup methods, stack capacity, paper types, grammage, size switch, and duplexing method.

Parts Configuration

Shows an illustration of the arrangement of rollers within the pickup feed system.

Controls

Overview

Describes areas related to controls like Cassette Pickup Assembly, Multi-Purpose Pickup Assembly, and Fixing/Registration Assembly.

Cassette Pickup Assembly

Details the overview of the cassette pickup assembly, paper size detection, and paper presence detection.

4 Parts Replacement and Cleaning

List of Parts

Provides a categorized list of parts, including external covers, main units, PCBs, solenoids, motors, fans, switches, clutches, and others.

External Covers

Lists external covers that can be removed for parts replacement or cleaning.

Main Units / Parts

Lists major units and parts of the machine for replacement.

Consumable Parts Requiring Periodic Replacement

Details consumable parts that require periodic replacement.

PCBs

Lists the various PCBs within the machine.

Solenoids

Lists the solenoids used in the machine.

Motors

Lists the motors used in the machine.

Fans

Lists the fans used in the machine.

Switches

Lists the switches used in the machine.

Clutches

Lists the clutches used in the machine.

Other

Lists other miscellaneous parts.

External Covers

Removing the Reader Left Cover

Step-by-step instructions for removing the reader's left cover, noting the use of screws.

Removing the Reader Front Cover

Instructions for removing the reader's front cover after opening the platen cover, noting screw usage.

Removing the Support Cover

Steps for removing the support cover, involving opening the right cover and releasing claws.

Removing the Delivery Tray

Removing the Front Cover

Removing the Lower Left Cover

Removing the Left Cover

Removing the Inside Base Cover

Installing the Inside Base Cover

Removing the Left Rear Cover

Removing the Toner Supply Cover

Removing the Reader Right Cover

Removing the Platen Glass

Removing the Reader Rear Cover

Main Units/Parts

Removing the Right Cover Assembly

Steps to remove the right cover assembly, involving several previous cover removals and a belt.

Removing the Cassette Pickup Assembly

Removing the Laser Scanner Unit

Action to Take after Replacing the Laser Scanner Unit

Instructions for entering service mode to adjust laser unit values after replacement.

Removing the Toner Supply Assembly

Steps for removing the toner supply assembly, involving multiple component removals.

Removing the CCD Unit

Removing the Platen Glass

Action to Take after Replacing the Platen Glass

Service mode procedures for adjusting white plate data and DF white level after replacing the platen glass.

Removing the ADF Scan Glass

Action to Take after Replacing the ADF Scan Glass

Service mode procedures for adjusting DF white level after replacing the ADF scan glass.

Removing the Control Panel Assembly

Removing the Multi Pickup Assembly

Consumable Parts Requiring Periodic Replacement

Removing the Transfer Roller

Steps for removing the transfer roller, involving opening the right cover and removing bearing.

Removing the Separation Static Charge Eliminator

Procedure for removing the separation static charge eliminator, involving opening the right cover.

Removing the Waste Toner Container

Steps for removing the waste toner container, involving opening the front cover and turning a lock lever.

Removing the Drum Unit

Removing the Developing Assembly

Removing the Manual Feed Pickup Roller

Removing the Manual Feed Separation Pad

Removing the Fixing Unit

Removing the Cassette Pickup Roller

Removing the Cassette Feed Roller

Removing the Cassette Separation Roller

Removing the Idler Gear (For China Only)

PCB

Removing the Main Controller PCB

Steps for removing the main controller PCB, involving cover removals, connector disconnections, and screws.

Action to Take after Replacement

Actions after replacing the image processor PCB, including firmware download and entering service label values.

Removing the Reader Relay PCB

Steps for removing the reader relay PCB, involving rear cover removal and flexible cables/connectors.

Removing the Power Supply PCB

Removing the DC Controller PCB

Action to Take after Replacement/RAM Clearing

Steps for clearing DC controller settings, RAM, and entering service mode items after replacement.

Removing the HVT PCB

Removing the Option Power Supply PCB

Removing the Heater PCB

Removing the RAM PCB

Removing the Main Motor (M1)

Removing the Fixing Motor (M2)

Removing the Cassette 1 Pickup Motor (M3)

Removing the Duplex Feed Motor (M4)

Removing the Shutter Motor (M8)

Removing the No.1 Delivery Motor (M9)

Removing the Reversal Motor (M10)

Removing the Scanner Motor (M21)

Removing the Paper Edge Cooling Fan (Rear) (FAN1)

Removing the Paper Edge Cooling Fan (Front) (FAN2)

Removing the Power Supply Cooling Fan (FAN6)

Removing the Front Door Switch (SW2)

Removing the Cassette Size Detection Switch (SW6/SW7)

Removing the Clutch (CL1/CL2/CL3)

OTHER

Removing the Fixing Film Unit

Steps for removing the fixing film unit, involving cover, fixing assembly, and plate removal.

Removing the Pressure Roller

5 Adjustment

Outline

Introduces the section on adjustment procedures, including those for replacing parts and image position.

Adjustment when replacing parts

Describes adjustments required after replacing components in the scanning system, controller system, and laser exposure system.

Image position adjustment

Details procedures for adjusting basic image position, such as margins and non-image areas.

6 Troubleshooting

Initial Check

Provides a checklist for initial troubleshooting, covering site environment, paper, and system components.

Test Print

Explains how to perform test prints to diagnose image failures.

Troubleshooting items

Lists common troubleshooting items categorized by image failure and operation failure, with references.

Upgrading Targets and Procedure

Outlines methods for upgrading system software for the host machine and inner finisher.

7 Error Code

Overview

Introduces the chapter describing various codes displayed when a failure occurs, classified into error, jam, and alarm codes.

Error Code

Lists and explains various error codes, their causes, and remedies for machine faults.

Jam Code

Details jam codes, their types, and associated sensor names and IDs for the main unit.

Alarm Code

Lists alarm codes with their titles and associated movements, causes, and measures.

8 Service Mode

Outline

Provides an overview of the service mode, explaining its purpose and how it is accessed.

Details of Service Mode

Details various service mode functions like #SSSW, #MENU, #NUMERIC, #SCAN, #PRINT, #NETWORK, etc.

9 Installation

How to check this Installation Procedure

Guides on how to verify the installation procedure, including checking parts and symbols.

Making Pre-Checks

Details on selecting the site of installation and environmental conditions for proper machine setup.

Points to Make Before Installation

Provides important points to consider before installation, such as dew condensation and machine weight.

Option Installation Sequence

Outlines the correct sequence for installing various optional components.

Checking the Contents

Instructions for checking the contents of the installation package for various options.

Unpacking and Installation Procedure

Steps for unpacking the machine and removing packaging materials, including handling the machine's weight.

Document Tray-J1

Procedure for installing the Document Tray-J1.

Card Reader

Procedure for installing the Card Reader.

Serial Interface Kit-J2

Procedure for installing the Serial Interface Kit-J2.

Control Interface Cable-A1

Procedure for installing the Control Interface Cable-A1.

Serial Interface Kit-J2 Installation Procedure

Control Interface Cable-A1 Installation Procedure

System Upgrade RAM-C1 Installation Procedure

System Upgrade SD CARD-A1Installation Procedure

Cst Heater Kit-J1 Installation Procedure

Reader Heater Unit-H1 Installation Procedure

Cassette Heater Unit 37 Installation Procedure

In case of 1-Cassette Unit

In case of 2-Cassette Unit

Drum Heater-C1 Installation Procedure

Relocating the Machine

Required Articles

Lists items needed for relocating the machine, such as fixing tape and drum cover.

Preparation for Relocating the Machine

Instructions on preparing for relocation, including precautions when lifting with a double-cassette pedestal.

Work Procedure

Steps for relocating the machine, including removing the drum unit and securing covers.

Appendix

Service Tools

Lists special tools required for service, including digital multimeter and tester extension pins.

General Circuit Diagram

Provides circuit diagrams for various parts of the machine, divided into multiple parts.

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