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imageRUNNER 2545 Series
Canon imageRUNNER 2545 Series User Manual
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Parts Replacement and Cleaning > List of Parts > List of Clutches
Parts Replacement and Cleaning > List of Parts > List of Clutches
List of Clutches
CL1
CL2
CL3
F-4-1
1
Symbol
Part name
Main unit
Part number
Reference
CL1
Registration Clutch
-
FK2-9154
p. 4-62
CL2
Manual Feed Pickup Clutch
-
FK2-9154
p. 4-62
CL3
Developing Cylinder Clutch
-
FK2-9154
p. 4-62
T
-4-10
119
121
Table of Contents
Table of Contents
4
Safety Precautions
11
CDRH Act
12
Laser Safety
12
Handling of Laser System
12
Turn Power Switch on
13
Power Supply
13
Safety of Toner
14
About Toner
14
Toner on Clothing or Skin
14
Notes When Handling the Lithium and Ni-MH Batteries
14
Notes before It Works Serving
14
Product Overview
15
Product Lineup
15
Host Machine
16
Host Machine Configuration
16
Model Type
16
Pickup Delivery / Image Reading Options
17
Function Expanding Option
18
Feature
19
Product Feature
19
Specifications
20
Weight / Size
21
Productivity (Print Speed)
21
Paper Type
22
Pickup
22
Name of Parts
23
External View
23
Cross Sectional View
24
Operation
25
Power Switch
25
Description of Control Panel
25
Technology
27
Basic Configuration
27
Functional Configuration
28
Basic Sequence
28
Original Exposure System
29
Construction
29
Specifications/Controls/Functions
29
Major Components
29
Reader Relay PCB
29
Basic Sequence
31
Basic Sequence at Power-On
31
Basic Sequence at Start Key on (Book Mode/1 Original)
31
Basic Sequence at Start Key on (ADF Mode/1 Original)
31
Controls
32
Controlling the Scanner Drive System
32
CCD
33
Enlargement/Reduction
35
Detecting the Size of Originals
35
Dirt Sensor Control
38
Image Processing
39
Service Operations
41
Action to Take When Replacing Parts
41
Consumables
41
Service Precautions
41
Controller System
42
Overview
42
Functional Configuration
42
Controls
44
Flow of Image Data
44
Construction of the Image Processing Module
44
Reader Unit Input Image Processing
45
Compressio/ Extesion/ Editing Block
45
Printer Unit Output Image Processing
46
Flow of Image Data According to Copy Functions
46
Flow of Image Data for the SEND Function
47
Flow of Image Data for the Fax Transmission
47
Flow of Image Data for the Fax Reception Function
48
Flow of Image Data for the PDL Function
48
Software Counter
49
Fan
49
Power Supply
51
Service Operations
53
Action to Take When Replacing Parts
53
Consumables
53
Service Precautions
53
Laser Exposure System
54
Construction
54
Specifications/Controls/Functions
54
Main Configuration Parts
54
Control System Configuration
55
Basic Sequence
56
Various Controls
57
Controlling the Laser Activation Timing
57
Controlling the Intensity of Laser Light
59
Controlling the Laser Scanner Motor
59
Controlling the Laser Shutter
59
Image Formation System
60
Basic Configuration
60
Specifications of Image Formation System
60
Major Components of Image Formation System
61
Image Formation Process
62
Basic Sequence
63
Sequence of Operation (Initial Rotation)
63
Sequence of Operation (Printing)
63
Sequence of Operation (Last Rotation)
63
Controls
64
Drum Unit
64
Developing Unit
65
Toner Container
66
Transfer Unit
67
Waste Toner Box
68
Work of Service
69
When Replacing the Components
69
Periodical Service
69
Points to Note about Service
69
Fixing System
70
Overview
70
Features
70
Specifications
70
Major Parts Configuration
71
Controls
72
Fixing Temperature Control: Overview
72
Standby Temperature Control
73
Print Temperature Control
73
Down Sequence Control
75
User Mode Related to Fixing Grade
77
Fixing Pressure Roller Cleaning Sequence
78
Fixing Film Edge Cooling Control
78
Paper Loop Amount Control before Fixing
79
Protection Features
80
Pickup Feed System
81
Overview
81
Specification
81
Parts Configuration
81
Diagram of Paper Paths (W/ 2 Way Unit/ Inaner 2 Way Tray)
83
Diagram of Paper Paths (W/O 2 Way Unit)
84
Controls
85
Overview
85
Cassette Pickup Assembly
85
Multi-Purpose Pickup Assembly
89
Fixing / Registration Assembly
90
Duplex / Delivery Assembly
90
Detecting Jams
91
Work of Service
92
Periodical Serviceperiodical Service
92
Consumables
92
Periodically Servicing
92
Embedded RDS
93
Product Overview
93
Overview
93
Features and Benefits
93
Network Settings
94
Steps to E-RDS Settings
97
Communication Log
98
Initializing E-RDS Settings
98
Faq
99
Troubleshooting
100
Error Code and Strings
101
Com-Log Report
104
Service Cautions
104
Periodical Service
105
Consumable Parts and Cleaning Parts
105
Cleaning Parts
108
Parts Replacement and Cleaning
109
List of Parts
109
List of Covers
110
List of Main Units / Parts
112
List of Pcbs
113
List of Solenoids
114
List of Sensors
115
List of Motors
117
List of Fans
118
List of Switches
119
List of Clutches
120
Other
121
External Covers
122
Removing the Reader Left Cover
122
Removing the Reader Front Cover
122
Removing the Support Cover
122
Removing the Delivery Tray
123
Removing the Lower Left Cover
124
Removing the Left Cover
124
Removing the Inside Base Cover
125
Installing the Inside Base Cover
126
Removing the Left Rear Cover
126
Removing the Toner Supply Cover
127
Removing the Reader Right Cover
128
Removing the Platen Glass
128
Removing the Reader Rear Cover
128
Removing the Rear Cover (Right)
129
Removing the Rear Cover (Left)
130
Removing the Rear Right Cover (Upper)
130
Removing the Rear Right Cover (Lower)
130
Removing the Lower Rear Cover
130
Removing the Cassette 2 Rear Cover
131
Main Units/Parts
132
Removing the Right Cover Assembly
132
Removing the Cassette Pickup Assembly
134
Removing the Laser Scanner Unit
135
Action to Take after Replacing the Laser Scanner Unit
136
Removing the Toner Supply Assembly
136
Action to Take after Replacement
137
Removing the CCD Unit
138
Action to Take after Replacing the CCD Unit
140
Removing the Platen Glass
141
Action to Take after Replacing the Platen Glass
141
Removing the ADF Scan Glass
142
Action to Take after Replacing the ADF Scan Glass
142
Removing the Control Panel Assembly
143
Removing the Multi Pickup Assembly
143
Consumable Parts Requiring Periodic Replacement
145
Removing the Transfer Roller
145
Removing the Separation Static Charge Eliminator
145
Removing the Waste Toner Container
145
Removing the Drum Unit
146
Removing the Developing Assembly
147
Removing the Manual Feed Pickup Roller
147
Removing the Manual Feed Separation Pad
148
Removing the Fixing Unit
149
Removing the Cassette Pickup Roller
149
Removing the Cassette Feed Roller
149
Removing the Cassette Separation Roller
150
Removing the Idler Gear (for China Only)
150
Pcb
151
Removing the Main Controller PCB
151
Replacement Procedure
151
Action to Take after Replacement
151
Removing the Reader Relay PCB
151
Removing the Power Supply PCB
152
Replacement Procedure
152
Removing the DC Controller PCB
152
Before Replacement/Ram Clearing
152
Action to Take after Replacement/Ram Clearing
152
Removing the HVT PCB
153
Replacement Procedure
153
Removing the Option Power Supply PCB
153
Removing the Heater PCB
154
Replacement Procedure
154
Removing the RAM PCB
155
Replacement Procedure
155
Removing the Main Motor (M1)
157
Replacement Procedure
157
Removing the Fixing Motor (M2)
157
Removing the Cassette 1 Pickup Motor (M3)
158
Replacement Procedure
158
Removing the Duplex Feed Motor (M4)
159
Replacement Procedure
159
Removing the Shutter Motor (M8)
159
Removing the No.1 Delivery Motor (M9)
161
Replacement Procedure
161
Removing the Reversal Motor (M10)
164
Replacement Procedure
164
Removing the Scanner Motor (M21)
164
Removing the Paper Edge Cooling Fan (Rear) (FAN1)
165
Replacement Procedure
165
Removing the Paper Edge Cooling Fan (Front) (FAN2)
165
Removing the Power Supply Cooling Fan (FAN6)
166
Replacement Procedure
166
Removing the Front Door Switch (SW2)
167
Replacement Procedure
167
Removing the Cassette Size Detection Switch (SW6/SW7)
168
Replacement Procedure
168
Removing the Clutch (CL1/CL2/CL3)
170
Replacement Procedure
170
Other
171
Removing the Fixing Film Unit
171
Replacement Procedure
171
Removing the Pressure Roller
176
Replacement Procedure
176
Adjustment
177
Outline
177
Adjustment When Replacing Parts
177
Image Position Adjustment
177
Adjustment When Replacing Parts
178
Scanning System
179
Action to Take after Replacing the CCD Unit
179
Action to Take after Replacing the Platen Glass
180
Action to Take after Replacing the ADF Scan Glass
180
Controller System
181
Action to Take after Replacing Themain Controller PCB
181
Action to Take When Replacing the DC Controller PCB
181
Action to Take after Replacing the RAM
181
Laser Exposure System
181
Action to Take after Replacing the Laser Scanner Unit
181
Image Position Adjustment
182
Margin Along the Leading Edge
182
Left Image Margin
182
Leading Edge Non-Image Width
182
Left Non-Image Width
183
Troubleshooting
184
Initial Check
184
Initial Check Items List
185
Test Print
186
Overview
186
Select the Test Print TYPE
186
Troubleshooting Items
187
Troubleshooting Items List
187
Paper Reverse Side Stained with Toner
187
Stained Leading/Trailing Edge of Paper
187
Image Transfer Wrong/Text Void
188
Image Deletion/Blur/Dew Condensation
188
Too Large Curl
189
Thin Paper Jam (63G/Cm2 or Less)
189
Paper Jam Due to Solid Image Printed on Paper with Small Leading-Edge Margin (1-4 MM)
189
Cannot Turn the Toner Bottle Set Lever or Hard to Turn It
189
Abnormal Noise During Multi-Feed Peration
190
Upgrading Targets and Procedure
191
Outline
191
Procedure
192
Error Code Overview
195
Outline
196
Error Code
197
Error Code Details
197
FAX Error Code
203
Outline
203
User Error Code
203
Service Error Code
203
Jam Code
206
Main Unit
206
Dadf-Aa1
207
Inner Finisher-B1
208
Alarm Code
210
Alarm Code Details
210
Service Mode
211
Outline
211
Outline of Service Mode
212
Using the Mode
213
Setting of Bit Switch
213
Outline
213
Back-Up
214
Details of Service Mode
215
Sssw
215
SSSW Composition
215
Details
215
Menu
223
Menu Switch Composition
223
Deatails
223
Numeric
224
Numerical Parameter Composition
224
Details
225
Scan
229
Setting of Scanner Functions (SCANNER)
229
Numeric Parameter Functional Configuration
232
Reader
233
Print
241
Numerin Parameter Settings (Numeric Prama.)
241
Service Soft Switch Settings (PRINTER)
242
List of Functions
243
List of Functions(PRINT CST)
247
Network
248
Codec
248
Configuration
248
Details
248
System
248
Details of Bit Switch
248
Details of System Numeric
249
Acc
249
Configuration
249
Counter
250
Counters
250
Clearing Counters
250
Lms
251
Configuration
251
Outline
251
Details
251
Method of Confirming License Option
252
Inactivity of the Transmitted License
252
Erasing a License
253
E-Rds
254
Configuration
254
Report
255
Configuration
255
Details
255
Download
259
Clear
260
Configuration
260
Display
260
Rom
261
Configuration
261
Test Mode
261
Outline
261
Details
262
Installation
268
How to Check this Installation Procedure
269
When Using the Parts Included in the Package
269
Symbols in the Illustration
269
Making Pre-Checks
269
Selecting the Site of Installation
269
Points to Make before Installation
270
Option Installation Sequence
270
Checking the Contents
271
Unpacking and Installation Procedure
273
Unpacking the Machine and Removing the Packaging Materials
273
Installing the Toner Bottle
275
Installing the Drum Unit
276
Connecting the Cord
278
Stirring Toner
279
Installing Trays
279
Setting the Cassettes
280
Installing Other Parts
281
Checking the Print Image
284
Checking the Connection to the Network
284
Setting the Date and Time
284
Setting the Cassette Heater (if Equipped with the Cassette Heater) --9-17
284
Document Tray-J1 Installation Procedure
285
Points to Note before Installation
285
Checking the Contents
285
Installation Procedure
286
In Case of Ir 2545/2535 Series
286
In Case of Ir 2530/2525/2520 Series
287
When Installing with "USB Application 3-Port Interface Kit-A1" Simultaneously
287
Card Reader Installation Procedure
288
Checking the Contents
288
Points to Note before Installation
289
Turning Main Power off
289
Installation Procedure
289
Registering the Card Ids
296
Serial Interface Kit-J2 Installation Procedure
297
Checking the Contents
297
Points to Note before Installation
297
Turning off the Host Machine
297
Installation Procedure
298
Control Interface Cable-A1 Installation Procedure
301
Checking the Contents
301
Points to Note before Installation
301
Turning Main Power off
301
Installation Procedure
302
System Upgrade RAM-C1 Installation Procedure
305
Checking the Contents
305
Points to Note before Installation
305
Turning Main Power off
305
Installation Procedure
306
System Upgrade SD CARD-A1Installation Procedure
309
Checking the Contents
309
Points to Note before Installation
309
Turning off the Host Machine
309
Installation Procedure
310
Checking after Installation
310
Cst Heater Kit-J1 Installation Procedure
311
Checking the Contents
311
Points to Note before Installation
311
Turning Main Power off
311
Installation Procedure
312
Reader Heater Unit-H1 Installation Procedure
319
Checking the Contents
319
Points to Note before Installation
319
Turning Main Power off
319
Confirmation of Heater Driver PCB
319
Installation Procedure
320
Installation of Reader Harness
320
Installation of Reader Heater (for Ir2545/2535 Series)
324
Cassette Heater Unit 37 Installation Procedure
326
Points to Note before Installation
326
Checking the Contents
326
Turning off the Host Machine
327
Installation Procedure
327
In Case of 550 Sheets Cassette Model
327
In Case of 1-Cassette Unit
336
In Case of 2-Cassette Unit
340
Drum Heater-C1 Installation Procedure
342
Checking the Contents
342
Points to Note before Installation
342
Turning Main Power off
342
Installation Procedure
343
Relocating the Machine
353
Required Articles
353
Preparation for Relocating the Machine
353
Work Procedure
353
Appendix
354
Service Tools
354
Special Tools
355
Oils and Solvents
355
General Circuit Diagram
356
General Circuit Diagram (1/7)
356
General Circuit Diagram (2/7)
357
General Circuit Diagram (3/7)
358
General Circuit Diagram (4/7)
359
General Circuit Diagram (5/7)
360
General Circuit Diagram (6/7)
361
General Circuit Diagram (7/7)
362
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Canon imageRUNNER 2545 Series Specifications
General
Brand
Canon
Model
imageRUNNER 2545 Series
Category
Copier
Language
English
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