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CASE CONSTRUCTION
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1107EX
CASE CONSTRUCTION 1107EX User Manual
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51435044
1
st
edition
English
March 2018
1107EX
Soil Compactor
OPERATOR’S MANUAL
2
Table of Contents
Table of Contents
2
General Information
7
Foreword
7
Intended Use
8
Note to the Owner
9
Product Identifiction Number (PIN) Plate
11
Component Identification
13
Main Components of the Machine
15
Safety Information
25
Note to the Owner
25
Personal Safety
26
Safety Rules
27
General Safety Rules
32
Transmission - Hand Signals
33
Welding on the Machine
36
Fuel System Maintenance
37
Cooling System Maintenance
38
Hydraulic System Maintenance
39
Tools and Equipment
40
Machine Safety Sign Information
41
Decal Information
42
Controls and Instruments
47
Access to Operator's Platform
47
Operator's Seat
48
Forward Controls
50
Warnings and Preliminary Checking
50
Transmission Controls
51
Operator Control Panel
54
Warning Indicators, Alarms, and Instruments - Control Identification
58
Overhead Controls
62
Heating, Ventilation, Air-Conditioning (HVAC) Controls
62
Cab Controls and Adjustments
63
Cab Controls
63
Commissioning Operation
65
Commissioning the Unit
65
Operating Instructions
65
Starting the Unit
66
Assisted Starting (Jump-Starting)
69
Cold Start (if Equipped)
70
Stopping the Unit
72
Moving the Unit
73
Transport Dimensions
75
Preparing for Road Transport
75
Transport Operations
75
Shipping Transport
77
Transporting on a Trailer
77
Recovery Transport
80
Towing the Machine
80
Working Operations
83
General Information
83
Operating the Machine During Normal Operation
83
Operating the Machine at High Altitudes
84
Operating the Machine at High Temperatures and Humidity
85
Operating the Machine at Low Temperatures
86
Operating the Machine in Extremely Dusty Environment
87
Operating with Vibration on Compacted and Hard Materials
88
Filling Tires with Water
89
Working Operations
90
Vibration
90
Compaction Drums - Ballast
92
Rear Wheels - Ballast
93
Consumables
95
General Information
95
Maintenance
95
Maintenance Planning Maintenance Chart
96
Maintenance Chart
96
Maintenance Planning
96
Engine Oil Level - Check
98
Every 10 Hours of Operation or Daily (Whichever Occurs First)
98
Engine Coolant Level - Check
99
Fan / Alternator Belt Tension
100
Hydraulic Oil Level - Check
101
Battery - Check
102
Fuel Filters - Drain Fluid
103
Maintenance - Grease
104
Engine Air Pre-Cleaner (if Equipped)
105
Air Conditioner Compressor Belt
106
Functionality of Controls and Lamps
107
Fuses and Lamps
107
Maintenance - Check
107
Parking Brake
107
Engine Oil and Filter - Replace
108
First 50 Hours
108
Anti Vibration Mount (AVM) - Check
109
Scraper - Adjust
110
Battery Electrolyte Level - Check
111
Cooling Package
111
Every 100 Hours
111
Hydraulic Oil Cooler
111
Battery - Grease
112
Every 250 Hours
112
Tightening Torques
113
Drain off Water and Deposits from the Fuel Tank
114
Every 500 Hours
115
Hydraulic Oil Filter - Replace
115
Engine Oil Filter - Replace
116
Fuel Filters - Replace
117
Fuel-Water Separator Filter - Replace
118
Roll over Protective Structure (ROPS) Frame - Check
118
Every 1000 Hours
121
Hydraulic Oil
121
Oil Reservoir - Change Fluid
121
Vibratory Roller - Change Fluid
122
Fuel Injectors - Check
123
Reduction Gear Oil Change
124
Rear Axle and Motor - Change Oil
125
Drum Bearing - Grease
126
Every 2000 Hours
126
Engine Cooling System - Replace
127
Air Cleaners and Lines - Cleaning
129
As Required
129
Condenser - Cleaning
130
Pollen Filter - Cleaning
131
Storage
132
Storing the Machine
132
Short Term Storage
133
Storing the Engine
134
Battery Storage
135
Taking the Machine Back to Service
136
Removal from Storage
137
Machine Disposal
138
Engine - Troubleshooting
141
Fault Code Resolution
141
Troubleshooting
141
Electrical Systems - Troubleshooting
143
Alternator - Troubleshooting
144
Cab Climate Control - Troubleshooting
145
Hydraulic Systems - Troubleshooting
146
Cab Steering and Leveling Controls - Troubleshooting
149
Specifications
151
Technical Feature of the Machine
151
General Specifications
153
Engine Specifications
154
Travel Hydraulic System
155
Vibration Hydraulic System
156
Steering System
157
Brakes
158
Electrical System
158
Heating, Ventilation, and Air-Conditioning (HVAC) Unit - General Specification
158
Capacities
159
Fuse and Relay Box - General Specification
160
Machine Operation
162
Special Torques
163
Torque Specifications
164
5
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CASE CONSTRUCTION 1107EX Specifications
General
Brand
CASE CONSTRUCTION
Model
1107EX
Category
Construction Equipment
Language
English
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