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CASE CONSTRUCTION 1107EX - User Manual

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Part number 51435044
1
st
edition
English
March 2018
1107EX
Soil Compactor
OPERATOR’S MANUAL

Table of Contents

Questions and Answers

Summary

1 - GENERAL INFORMATION

Foreword

Introduction to the operator's manual for the CASE CONSTRUCTION 1107EX vibratory soil compactor.

Intended use

Specifies the intended purpose of the vibratory soil compactor for soil compaction activities.

Note to the Owner

Guidance for owners on obtaining manuals, machine details, and company updates.

Product Identification Number (PIN) plate

Details on the location and importance of the machine's PIN plate for identification and service.

Roll Over Protective Structure (ROPS) identification plate (for ROPS only)

Information on the location of the ROPS identification plate for safety compliance.

Component identification

Diagrams and labels identifying the main components of the machine with canopy.

Main components of the machine

Detailed diagrams and labels identifying all major components of the machine.

2 - SAFETY INFORMATION

Note to the owner

Highlights the importance of reading the manual for safe operation, adjustment, and maintenance.

Personal safety

Explains safety alert symbols and signal words (DANGER, WARNING, CAUTION, NOTICE).

Safety rules

Emphasizes understanding controls, machine limits, and following safety precautions.

Safety rules - battery

Details safety precautions for handling and working with batteries, including chemical hazards.

Safety rules - electrical storm safety

Provides safety guidelines for operating or being near machinery during electrical storms.

Safety rules - fire or explosion proof prevention

Highlights fire and explosion hazards related to fuel, oil, and electrical components.

Safety rules - operator precautions

Advises on operator health, awareness, protective equipment, and avoiding impairment.

Safety rules - maintenance and repair

Outlines essential safety steps before and during maintenance and repair procedures.

Safety rules - transportation precautions

Specifies safety measures for moving the machine within a construction site or on public roads.

Safety rules - wheels and tires

Warns about explosion hazards during welding and heavy tire handling.

Safety rules - safety decals

Explains the purpose and importance of safety decals on the machine.

Safety rules - seat belt

Stresses the importance of securely fastening and maintaining the seat belt.

General safety rules

Provides essential safety rules for machine operation, maintenance, and refueling.

Transmission - Hand signals

Illustrates standard hand signals used for communication between operator and flagman.

Welding on the machine

Details safety precautions and procedures for welding on the machine.

Fuel system maintenance

Highlights hazards and procedures for maintaining the fuel system, including fire risks.

Cooling system maintenance

Safety instructions for maintaining the cooling system, emphasizing hot liquid hazards.

Hydraulic system maintenance

Safety advice for hydraulic system maintenance, focusing on high-pressure fluid hazards.

Tools and equipment

Ensures tools and lifting equipment are in safe working condition and mentions splinter hazards.

Machine safety sign information

Guides users on identifying, maintaining, and understanding safety signs on the machine.

Decal information

Provides information on safety decals, their importance, and proper maintenance.

3 - CONTROLS AND INSTRUMENTS

Access to operators platform

Instructions and safety warnings for entering and exiting the operator's platform.

Operators seat

Details on adjusting the suspension seat for forward/reverse, rotation, and height.

Forward controls

General warnings and preliminary checks before operating machine controls.

Transmission controls

Explanation of accelerator lever operation for engine speed control.

Forward-reverse lever (FNR) (without ROPS)

Description of the FNR lever for selecting drive direction and speed.

Vibration amplitude and frequency selector switch

How to select dual amplitude vibration settings for different materials.

Forward-reverse lever (FNR) (With ROPS)

Operation of the FNR lever in machines equipped with ROPS.

Emergency stop switch

Procedure for using the emergency stop switch to shut off the engine.

Operator control panel

Identification and function of switches and indicators on the operator control panel.

Cabin fan and rear windshield wiper controls (if available)

Operation of cabin fan and rear windshield wiper systems.

Warning indicators, alarms, and instruments - Control identification

Explanation of various warning lights, indicators, and gauges on the instrument cluster.

Overhead controls

Location and function of overhead controls.

Heating, Ventilation, Air-Conditioning (HVAC) controls

Operation of HVAC system controls including on/off, temperature, and blower speed.

Cab controls and adjustments

Details on cab-specific controls and adjustments, including manual storage.

4 - OPERATING INSTRUCTIONS

Commissioning the unit

Pre-operation checks required daily before starting the engine.

Starting the unit

Procedure for starting the machine, including first-time startup and normal operation.

Assisted starting (Jump-starting)

Step-by-step guide for jump-starting the machine using another battery.

Cold start (if equipped)

Instructions and precautions for operating the machine in cold weather conditions.

Stopping the unit

Procedure for safely shutting down the engine and parking the machine.

Moving the unit

Pre-operation checks and instructions for traveling with the machine.

Operating the machine (travel)

How to drive the machine forward and backward and brake using the drive lever.

5 - TRANSPORT OPERATIONS

Preparing for road transport

Provides transport dimensions for the machine with and without cab.

Shipping transport

Guidelines and safety warnings for transporting the machine on a trailer.

Recovery transport

Procedures and considerations for towing a disabled machine.

6 - WORKING OPERATIONS

General information

General notes regarding machine operation and run-in periods.

Operating the machine during normal operation

Advice on operating the machine under normal conditions, including run-in period precautions.

Operating the machine at high altitudes

Explains how altitude affects engine power and performance.

Operating the machine at high temperatures and humidity

Discusses the impact of high temperatures and humidity on engine performance.

Operating the machine at low temperatures

Provides guidance and preparation steps for operating the machine in cold weather.

Operating the machine in extremely dusty environment

Recommends shorter cleaning intervals for aftercooler and radiator grill in dusty conditions.

Operating with vibration on compacted and hard materials

Addresses potential vibro-stroke issues and operator health impacts from prolonged vibration.

Filling tires with water

Instructions for filling tires with water to lower center of gravity and safety warnings.

Vibration

Safety warnings and operational procedures for using the machine's vibration feature.

Compaction drums - Ballast

Guidance on ballasting the compaction drums and warnings against using vibration.

Rear wheels - Ballast

Instructions for filling rear tires with water and air for traction and weight.

7 - MAINTENANCE

General information

General advice on using CASE CONSTRUCTION service products and environmental disposal.

Consumables

Table listing lubricants, fluids, and filters with specifications and quantities.

Maintenance planning

Maintenance chart detailing service points, intervals, and required actions.

Engine oil level - Check

Procedure for checking the engine oil level using the dipstick.

Engine coolant level - Check

Instructions for checking and topping up the engine coolant level.

Fan; alternator belt tension

Procedure for checking and adjusting the fan and alternator belt tension.

Hydraulic oil level - Check

Steps to check the hydraulic oil level using the sight gauge.

Battery - Check

Safety warnings and procedure for checking the battery and its electrolyte level.

Fuel filters - Drain fluid

Procedure for draining water and sediment from the fuel filters.

Maintenance - Grease

Instructions for greasing steering cylinder bearings using a grease gun.

Engine air pre-cleaner (if equipped)

Procedure for cleaning the engine air pre-cleaner element.

Air conditioner compressor belt

Steps for checking and adjusting the air conditioner compressor belt tension.

Maintenance - Check

General checks for machine functions, controls, parking brake, fuses, and lamps.

Engine oil and filter - Replace

Procedure for replacing the engine oil and oil filter.

Anti Vibration Mount (AVM) - Check

Instructions for checking AVM screws, cracks, and distortion in rubber pads.

Scraper - Adjust

Procedure for checking the scraper for damage and adjusting its distance from the drum.

Cooling package

Information about the radiator, hydraulic oil cooler, and charge air cooler.

Battery electrolyte level - Check

Safety warnings and procedure for checking battery electrolyte level.

Battery - Grease

Ensures battery terminals are clean, tight, and coated with petroleum jelly.

Tightening torques

Checks and re-tightens engine mounting bolts as necessary.

Drain off water and deposits from the fuel tank

Procedure for draining sediments and water from the fuel tank.

Hydraulic oil filter - Replace

Instructions for replacing the hydraulic oil filter element.

Engine oil filter - Replace

Procedure for replacing the engine oil filter cartridge.

Fuel filters - Replace

Steps for replacing the fuel filters and priming the fuel system.

Fuel-water separator filter - Replace

Procedure for replacing the fuel-water separator filter.

Roll Over Protective Structure (ROPS) frame - Check

Details on ROPS structure, safety function, and inspection after accidents.

Operator protective structure

Check ROPS mounting bolts and seat belt hardware for proper torque and condition.

Oil reservoir - Change fluid

Procedure for changing the hydraulic oil in the oil reservoir.

Vibratory roller - Change fluid

Instructions for changing the oil in the vibratory roller drum.

Fuel injectors - Check

Notes that fuel injector checks require authorized personnel.

Reduction gear oil change

Procedure for changing the oil in the reduction gear.

Rear axle and motor - Change oil

Steps for changing the oil in the rear axle and motor.

Drum bearing - grease

Instructions for greasing the drum bearing assembly.

Engine cooling system - Replace

Procedure for replacing the engine cooling system components with safety warnings.

Air cleaners and lines - Cleaning

Guidance on cleaning and replacing air filter elements.

Condenser - Cleaning

Procedure for cleaning the condenser using a water jet.

Pollen filter - Cleaning

Instructions for cleaning the pollen filter located under the operator's seat.

Storing the machine

Procedure for storing the machine for six months or longer, including inspections and cleaning.

Short term storage

Guidelines for storing the machine for periods exceeding 30 days.

Storing the engine

Steps to conserve the engine against rust formation when left unused for a long time.

Battery storage

Recommendations for storing batteries in a dry, cool, well-ventilated room.

Taking the machine back to service

Precautions and steps to prepare the machine for service after long-term storage.

Removal from storage

Steps to remove the machine from storage, including checks and fluid level verification.

Machine disposal

Recommendations for proper disposal of the machine at the end of its useful life.

8 - TROUBLESHOOTING

Fault code resolution

General guidance on resolving fault codes.

Engine - Troubleshooting

Common engine problems, their possible causes, and corrective actions.

Electrical systems - Troubleshooting

Troubleshooting steps for starter motor and other electrical system issues.

Alternator - Troubleshooting

Diagnosing issues related to alternator recharge (insufficient or excessive).

Cab climate control - Troubleshooting

Resolving issues with dust entry, blower airflow, heating, cooling, and temperature stability.

Hydraulic systems - Troubleshooting

Common problems with hydraulic systems, including movement, pressure, and noise.

Cab steering and leveling controls - Troubleshooting

Troubleshooting issues related to steering effort, wandering, wheel oscillation, and pump noise.

9 - SPECIFICATIONS

Technical feature of the machine

Overview of machine, engine, hydraulic, travel, vibration, steering, and electrical systems.

Brakes

Details on the hydrostatic service brake and spring-loaded disc parking brakes.

Operator’s area and sun roof

Description of the operator's seat, sunroof, and seating position for visibility.

Keys and tools

Lists the keys provided with the machine for ignition, tool box, and battery cover.

Different operating modes

Outlines travel modes, turning, working/transport speeds, and dual vibration modes.

General Specifications

Comparative table of specifications for different 1107EX models.

Engine specifications

Detailed specifications of the FPT S8000 diesel engine.

Travel hydraulic system

Technical details of the travel pump, drum drive motor, and axle drive motor.

Vibration hydraulic system

Specifications for the vibration system, including drum types and motor details.

Steering system

Technical data for the steering pump, articulation, and turning circle.

Electrical system

Specifications for the battery, alternator, and starter motor.

Heating, Ventilation, and Air-Conditioning (HVAC) unit - General specification

Details on the HVAC system's power consumption, blower output, and components.

Capacities

Table listing fluid capacities for fuel tank, hydraulic oil, engine oil, and coolant.

Fuse and relay box - General specification

Layout and designations for fuses and relays in the fuse and relay box.

Machine operation

Describes the practical uses of the machine for various compacting works.

Special torques

Table of torque specifications for various machine components.

Torque specifications

General torque specifications for bolts, nuts, and flanges by size and grade.

10 - ACCESSORIES

Telematics - Overview with Eagle eye

Introduction to the Telematics system for asset monitoring and data collection.

Padded drum shell (optional)

Details on the optional padded drum shell attachment and installation notes.

CASE CONSTRUCTION 1107EX Specifications

General IconGeneral
BrandCASE CONSTRUCTION
Model1107EX
CategoryConstruction Equipment
LanguageEnglish

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