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Cattron MP96 Series - User Manual

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Cattron™
MP96/48 Series
Portable Remote Control
Systems
User Manual
68C-MP96/48-RD-EN

Table of Contents

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Cattron MP96 Series Specifications

General IconGeneral
BrandCattron
ModelMP96 Series
CategoryControl Systems
LanguageEnglish

Summary

1 Operation and Maintenance Instructions

1.1 Important Notices

Key safety and operational information before using the Cattron system.

1.2 List of Technical Abbreviations

Glossary of technical acronyms used in Cattron remote control systems.

1.3 Glossary of Graphical Symbols

Explanation of graphical symbols found on Cattron portable remote controllers.

2 Introduction

2.1 How to Use This Manual

Guidance on navigating and utilizing the content of this user manual.

3 Safety Summary

Warnings

Critical safety warnings to prevent serious injury, death, or equipment damage.

Cautions

Important cautions to prevent equipment damage and ensure proper handling of sensitive devices.

4 Functional Description

4.1 Introduction

Overview of Cattron MP Series Portable Remote Control (PRC) systems.

4.2 Component Identification

Identification of the major components within a typical MP Series receiver/decoder.

4.4 Principle of Operation

Explanation of how the remote controller and receiver/decoder system communicate and operate.

4.5 System Functions

Details the capabilities, response times, and modularity of the MP96 system.

4.6 Standard Datalog Feature

Description of historical data logging and analysis capabilities of the MP96 system.

4.8 Crane Bridge (Long Travel) Braking

Details the optional electro-hydraulic brake package for crane systems.

4.13 MP96 Series - Feature Summary

4.14 MP96 Series - Specifications

4.15 MP96;MP48 - Feature Comparison

5 Installation

5.1 Pre-installation Checks

Essential checks to ensure receiver/decoder functionality before system installation.

5.2 Interface Connections

Details on connecting the Cattron system to existing control systems and options.

5.3.3 Wire Routing

Guidelines for proper conductor routing to prevent interference and ensure safety.

5.5 Post Installation Checks

Procedures and checks performed after system installation before initial operation.

5.6 System Checkout

Comprehensive procedures for testing all system functions after installation and setup.

6 Operating Instructions

6.1 General

General operational principles and considerations for Cattron MP96/48 Series systems.

6.2 Remote Control Operation - General Equipment

General procedures for operating equipment using the Cattron remote control system.

6.3 Remote Control Operation - Electric Overhead Traveling (EOT) Crane

Specific operating procedures for EOT cranes using the Cattron remote control system.

7 Maintenance

7.2 Corrective Maintenance

Procedures and guidelines for fixing problems and restoring system operation quickly.

7.3 Preventive Maintenance

Periodic checks to maintain peak performance and prevent potential issues.

7.6 Troubleshooting

A guide to diagnosing and resolving common problems using a problem/cause/correction format.

7.7 System Status Display Codes

Explanation of error codes and messages displayed on the system status display for diagnostics.

7.10 Receiver;Decoder Repair

Detailed procedures for repairing or replacing key receiver/decoder components.

7.8 Displayed System Bulletins

7.9 Logged Bulletins

8 Replacement Parts and Accessories

8.1 Replacement Parts

Information on identifying and obtaining specific part numbers for system components.

8.2 Accessories

Description of popular accessories like the Electro-Hydraulic Brake Package and Transfer Switch.

9 Technical Support

Appendix I - R2 HN Receiver

Close Start Setup

Detailed procedure for setting up the Close Start safety feature for controlled machine operation.

Range Limit Setup

Procedure for setting the Range Limit option to restrict the maximum operating range.

Range Extend Setup

Procedure for enabling the Range Extend option to optimize system range.

Scanner Setup

Instructions for configuring the Optional Scanner function to scan multiple frequencies.

Factory Preset and Field Programmable Frequencies

Information on selecting factory presets and programming field frequencies for receiver/controller communication.

Appendix II - Recommended Safety Rules for Portable Remote Controlled (PRC) Cranes

Operator Safety Basics

Essential safety checks and responsibilities for crane operators before starting their shift.

Crane Inspection (Mechanical and Structural)

Checks for mechanical and structural integrity of the crane before operation.

Operating the Remote Controlled Crane

Procedures and safety practices for operating the remote controlled crane.

Remote Controlled Crane Under Repair

Safety protocols and notifications required during the repair of remote controlled cranes.

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