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Chino DB600 Series - User Manual

Chino DB600 Series
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INST.No.INE-868G [DB600] General Instruction Manual
Digital Indicating
Controller
DB600
General PID control
Instruction Manual
Thank you for purchasing Digital Indicating Controller [DB 600 series]. Understand the instrument properly
and read this instruction manual beforehand in order to avoid any troubles.
- For the persons doing instrumentation, installation and sales -
Be sure to handover this instruction manual to the persons using the
instrument.
- For the users of the instrument -
Preserve this instruction manual until you scrap the instrument and
write down the setting details.

Table of Contents

Questions and Answers

Chino DB600 Series Specifications

General IconGeneral
Input typeThermocouple, RTD, DC voltage, DC current
CommunicationRS-485 (Modbus RTU)
Control outputRelay, Voltage pulse, Current
Control methodPID control, ON/OFF control
Alarm outputRelay contact
Power supply100 to 240 VAC, 50/60 Hz or 24 VAC/VDC
Operating temperature0 to 50°C
DisplayLED display
Power Consumption10 VA max.
Storage Temperature-20 to 60°C
Protection Classfront panel

Summary

1 Before use

1-1 For safe use of the product

Details correct usage to prevent safety hazards to people and property.

1-1-1 Preconditions for use

Lists essential preconditions before using the product.

1-1-2 Cautions for long term usage

Provides cautions for maintaining the product's condition over time.

1-1-3 Symbol mark

Explains the meaning of various symbol marks used in the manual and on the product.

1-1-4 Request for opening and handling

Provides requests and guidelines for opening and handling the product.

1-1-5 Important

Highlights important warnings and precautions for safe operation to avoid major accidents.

1-2 Before use

Outlines checks to perform after opening the package before using the instrument.

1-2-1 Confirm the accessories

Lists and describes the accessories attached to the instrument.

1-2-2 Confirm the exterior

Instructs to confirm the instrument's exterior for any damage.

1-2-3 Confirm the model code

Guides the user to confirm the instrument's model code.

1-2-4 Model code list

Provides a detailed list and explanation of model codes for DB630.

1-3 Mounting condition

Specifies the environmental and physical conditions for mounting the instrument.

1-3-1 Environment

Details the recommended environmental conditions for indoor use of the instrument.

1-3-2 Surrounding condition

Lists recommended surrounding conditions to ensure proper instrument operation.

1-3-3 Mounting conditions

Specifies mounting posture and altitude conditions for the instrument.

2 Mounting and wiring

2-1 External dimensions

Provides the external dimensions for DB630 and DB650 units.

2-1-1 Unit dimensions

Shows unit dimensions for DB630 and DB650.

2-1-2 Panel cutout and mounting dimensions

Shows panel cutout and mounting dimensions for DB630, DB650, and DB670.

2-2 Mounting

Details the procedure for panel mounting the instrument.

2-2-1 Panel mounting

Details the procedure for panel mounting the instrument.

2-2-2 Waterproof specifications

Outlines the steps for ensuring waterproof specifications during panel mounting.

2-3 Wiring

Provides precautions to be taken during the wiring process.

2-3-1 Precautions during wiring

Lists important warnings and precautions to ensure safe and proper wiring.

2-3-2 Insulation block

Details the insulation blocks for DB630 and DB650/DB670 circuits.

2-3-3 Terminal number and functionality

Provides terminal layout and functionality for DB630.

2-3-4 Basics of wiring

Covers basic wiring principles including terminal connection and power supply wiring.

2-3-5 Example of wiring

Provides wiring examples for ON-OFF servo output type and mechanical relay output.

2-4 Trial operation

Outlines checks and procedures for trial operation.

2-4-1 Confirmations before operation

Details the essential checks for wiring, power supply, and setting contents.

2-4-2 Procedure of trial operation

Provides a step-by-step procedure for conducting a trial operation of the instrument.

2-5 Initial settings

Explains the procedure for minimum initial settings after mounting.

2-5-1 Initialize parameter

Details how to reset user parameters or all parameters to factory default settings.

3 Names of various parts

3-1 Entire overview

Provides an overview and visual identification of the main parts of DB630, DB650, and DB670.

3-2 Name and function of display

Details the names and functions of the display elements on the instrument.

3-3 Character display

Explains the 11-segment character display for alphabets, numbers, and special characters.

3-4 Name and function of key

Lists the keys on the instrument and their respective functions.

4 Operation

4-1 Cautions on power ON

Lists important cautions before turning on the power and starting operation.

4-2 Operation on power ON

Describes the instrument's operation and status for various items immediately after power ON.

4-3 Constant value operation

Overview of monitoring and operating the constant value operation screen.

4-3-1 Setting overview

Provides an overview of how to monitor and operate the constant value operation screen.

4-3-2 Setting item screen and function

Explains the setting items and functions for the operation initial screen and PV/SV display.

4-4 Program operation

Overview of monitoring and operating the program operation screen.

4-4-1 Setting overview

Provides an overview of how to monitor and operate the program operation screen.

4-4-2 Setting item screen and function

Explains setting items and functions for PV/SV display in program operation.

4-4-3 Program operation method

Explains the operation methods for program operation (RESET, RUN, STOP, ADV, END).

4-5 AUTO;MANUAL output operation

Details how to switch between AUTO and MANUAL output operations.

4-6 Cautions for operation

Lists important operational cautions.

4-6-1 Setting;changing a parameter during operation

Warns about setting/changing parameters during operation that might affect control.

4-6-2 Cautions for SV slope operation

Provides cautions regarding SV slope operation and its time accuracy.

5 Setting operations

5-1 Basics of setting

Explains how setting screens transition between operation, MODE, and setting screens.

5-1-1 Setting item screen display

Illustrates the screen transitions for operation, MODE, and setting screens.

5-1-2 Basic operations on the setting screen

Provides a step-by-step guide to basic operations on the setting screen.

5-1-3 How to operate parameter setting

Shows a step-by-step example of setting a value for event 1 of group 1.

5-1-4 Precautions for setting

Lists precautions for setting parameters, including range and cross-screen effects.

5-2 MODE0 [Executing parameter]

Covers settings for executing parameters during operation.

5-2-1 Setting overview

Explains that MODE0 allows parameter setting during operation.

5-2-2 Setting item screen and function

Details setting items and functions for MODE0 initial screen, Executing SV, and Executing step time.

5-2-3 Changing an executing step

Explains how changes to SV and step time affect the executing step.

5-2-4 Output limiter

Describes the function of setting lower/higher limits for output variation.

5-3 MODE1 [Constant value operation parameter]

Provides settings related to constant value operation.

5-3-1 Setting overview

Explains that MODE1 provides settings related to constant value operation.

5-3-2 Setting item screen and function

Details setting items and functions for MODE1 initial screen, SV rate of change, and PV start.

5-3-3 SV rate of change

Explains how to gradually change SV using rise/fall settings and time units.

5-3-4 Constant value operation PV start

Details the conditions under which SV rate of change operates with PV as a start point.

5-4 MODE2 [Program parameter]

Provides settings related to program patterns.

5-4-1 Setting overview

Explains that MODE2 provides pattern settings for program operation.

5-4-2 Setting item screen and function

Details setting items and functions for MODE2 initial screen and pattern setting.

5-4-3 Program pattern setting

Explains how to set up to four program patterns with multiple steps.

5-4-4 Selecting the start method for program operation

Allows selection of SV start or PV start for program operation.

5-4-5 Execution No. selection for program operation

Explains selecting group parameters for each program pattern step.

5-4-6 Program pattern link (connection)

Describes how to connect multiple patterns to create a single program.

5-4-7 Output at program end (output 1 and 2 at END)

Allows selection of constant value control or fixed value output at program end.

5-5 MODE3 [Group parameter]

Groups main control parameters and allows execution No. registration.

5-5-1 Setting overview

Explains that MODE3 groups main control parameters and allows execution No. registration.

5-5-2 Setting item screen and function

Details setting items and functions for MODE3 initial screen, Group No., and Event 1-4.

5-5-3 Setting 8 parameters for each group

Explains setting 8 types of parameters for each group, including events, PID, output limiter, and guaranty soak.

5-6 MODE4 [Event parameter]

Provides settings related to event configuration.

5-6-1 Setting overview

Explains that MODE4 provides event related settings.

5-6-2 Setting item screen and function

Details setting items and functions for MODE4 initial screen, Event No., and Event mode.

5-6-3 Event mode

Explains how to set alarm and status events, and assign them to output terminals.

5-6-4 Event extension function

Details the event extension function, including event standby and event keep operations.

5-6-5 Event deadband

Explains how to set the event deadband for alarm events.

5-6-6 Event output phase

Describes how to reverse the relay operation for event outputs.

5-7 MODE5 [Input parameter]

Provides settings for input type, range, and scale.

5-7-1 Setting overview

Explains that MODE5 provides input-related settings for type, range, and scale.

5-7-2 Setting item screen and function

Details setting items and functions for MODE5 initial screen and input type selection.

5-7-4 Input correction

Covers sensor correction and digital filter settings for signal conditioning.

5-7-5 SV limiter

Explains the function of limiting the SV operation range for program and constant value operations.

5-8 MODE6 [Control parameter]

Provides settings for output control.

5-8-1 Setting overview

Explains that MODE6 provides output related settings, adding conditions or limits.

5-8-2 Setting item screen and function

Details setting items and functions for MODE6 initial screen, Pulse cycle, and Feedback settings.

5-8-3 Pulse cycle

Explains how pulse cycle determines output value for ON-OFF/SSR drive pulse output types.

5-8-4 Feedback input

Explains setting feedback zero, span, and deadband for ON-OFF servo output.

5-8-5 PID deadband;output deadband

Details PID and output deadbands to improve control stability and reduce noise effects.

5-8-6 Control action

Explains the two types of control action: heating (Reverse) and cooling (Direct).

5-8-7 Output variation limiter

Limits rapid output variation, useful for preventing control target exposure to rapid changes.

5-8-8 Fixed output setting

Covers output preset, PV abnormal output, and preset manual settings.

5-8-9 Control algorithm

Explains the two control algorithms: Position PID and Velocity PID.

5-9 MODE7 [Output 2 parameter]

Provides settings for output 2.

5-9-1 Setting overview

Explains that MODE7 provides output 2 related settings, available for 2-output specifications.

5-9-2 Setting item screen and function

Details setting items and functions for MODE7 initial screen and Output 2 control system.

5-9-3 Output 2 control system

Explains the PID and split control systems available for output 2.

5-10 MODEa [Communication parameter]

Provides settings related to communication.

5-10-1 Setting overview

Explains that MODEa provides communication related settings.

5-10-2 Setting item screen and function

Details setting items and functions for MODEa initial screen, Communication protocol, and Communication function.

5-11 MODEb [Transmission output parameter]

Provides settings related to transmission signal output.

5-11-1 Setting overview

Explains that MODEb provides settings for transmission signal output.

5-11-2 Setting item screen and function

Details setting items and functions for MODEb initial screen and Transmission type.

5-11-3 Transmission scale

Explains how to set the scale for analog transmission signal output.

5-12 MODEc [Remote input parameter]

Provides settings related to remote input.

5-12-1 Setting overview

Explains that MODEc provides remote input settings.

5-12-2 Setting item screen and function

Details setting items and functions for MODEc initial screen, Remote/local switch, and Remote SV shift/filter.

5-12-3 Remote;local switch

Specifies how to switch between remote and local SV settings.

5-12-4 Correcting remote SV input

Explains how to set the remote SV shift and filter for correction.

5-12-5 Tracking

Describes the tracking function for smooth SV transition between remote and local modes.

5-12-6 Remote SV scale

Explains how to set the scale for remote signal input.

5-13 MODEd [External input parameter]

Provides settings for external signal input.

5-13-1 Setting overview

Explains that MODE0 provides settings for external signal input.

5-13-2 Setting item screen and function

Details setting items and functions for MODEd initial screen and External input 1.

5-14 MODEt [System parameter]

Provides system-level settings.

5-14-1 Setting overview

Explains that MODEt provides system related settings.

5-14-2 Setting item screen and function

Details setting items and functions for MODEt initial screen, Model No., and Key operation.

6 Detailed description for main function

6-1 Measuring range

Details the measuring ranges for various input types like thermocouples and voltage.

6-2 Linear scale

Explains setting linear scales for mV and V inputs, including decimal points and zero/span.

6-3 Alarm event type

Describes various alarm event types, including absolute value and deviation alarms.

6-4 Status event

Lists various status event types and their descriptions for program operation.

6-5 Auto tuning

Explains the auto tuning function for calculating PID constants automatically.

6-6 PID control

Explains the PID control algorithm, including P, I, and D controls.

6-6-1 P control

Explains the basic operation of PID control affecting responsiveness and stability.

6-6-2 I control

Explains I control for eliminating deviation and its effect on stability.

6-6-3 D control

Explains D control for response performance to disturbance and its effects.

6-7 Actuator adjustment for ON-OFF servo output type

Details actuator adjustment for ON-OFF servo output, covering auto and manual methods.

6-7-1 Auto adjustment

Provides steps for auto adjustment, including initialization and zero/span adjustment.

6-7-2 Manual adjustment

Guides through manual adjustment steps for actuator zero, span, and deadband.

6-8 2 Outputs

Covers setting the control calculation method for specifications with 2 outputs.

6-8-1 PID control calculation

Explains PID calculation for heating and cooling controls with two outputs.

6-8-2 Split control calculation

Describes the split control calculation method for cooling and heating outputs.

6-9 Transmission signal output

Explains how to select measured values for analog signal transmission output.

6-9-1 Transmission signal output characteristics

Shows an example of setting PV transmission and transmission scale.

6-9-2 Transmission scale setting (PV;SV transmission)

Details how to set transmission scale for PV/SV signals.

6-9-3 Transmission scale setting (MV;MFB transmission)

Details how to set transmission scale for MV/MFB signals.

6-10 Remote signal input

Explains how to set SV using an external analog signal.

6-10-1 Remote signal input characteristics

Shows an example of setting the remote scale for signal input.

6-10-2 Cascade control

Explains using the instrument as a secondary controller in a cascade control loop.

6-11 External signal input

Explains assigning functions to external contact inputs for various operations.

6-12 Communication interface

Covers the communication interface for connecting to external devices.

6-12-1 Engineering port

Describes the engineering port for connecting to a PC for parameter setting.

6-12-2 IR engineering cable (RZ-EC5) connection

Details the connection procedure for the IR engineering cable.

6-12-3 Specification with communication interface

Outlines specifications for communication interfaces like RS-422A and RS-485.

7 Options

7-1 Moisture prevention

Mentions moisture-proof coating on the printed board.

7-2 Waterproof specifications

Refers to section 2-2-2 for installation with waterproof sealing.

7-3 Square roots

Explains the square root function for linear input (mV, V).

7-4 Lower limit burnout

Describes PV display behavior and alarms for lower limit burnout.

7-5 Output scaling

Explains output scaling to set higher/lower limit values for control calculation results.

7-5-1 Function overview

Provides an overview of output scaling for setting limits and continuous output.

7-5-2 Setting item screen and function

Details output scaling settings for MODE0, MODE3, and MODE7.

7-6 Open-loop system ON-OFF servo type

Explains the ON-OFF servo open-loop system and its adjustment.

7-6-1 Function overview

Explains the ON-OFF servo open-loop system and its adjustment.

7-6-2 Wiring

Provides wiring diagrams for DB650 and DB670 for ON-OFF servo output.

7-6-3 Setting item screen and function

Details setting items for motor tuning and deadband for ON-OFF servo.

7-6-4 Auto adjustment

Guides through the auto adjustment process for the ON-OFF servo system.

7-6-5 Manual adjustment

Details manual adjustment steps for time registration and deadband.

7-7 Accessories

Lists optional accessories like terminal covers and protection elements.

7-7-1 Terminal cover

Describes the terminal cover for preventing electric shock.

7-7-2 Contact protection element

Explains the use and types of contact protection elements for noise removal.

7-7-3 Shunt resistor for current input

Lists the shunt resistor model for current input.

8 Maintenance and inspection

8-1 Error display

Lists error numbers and their meanings, and describes functions during error display.

8-2 Warning display

Lists warning numbers and their meanings, and provides advice for setting or operation.

8-3 Troubleshooting

Provides a checklist for common symptoms like unstable PV or communication issues.

8-4 Inspection

Covers inspection procedures like trial operation, accuracy check, and overhaul.

8-4-1 Inspection by trial operation

Recommends performing trial operation before starting each operation.

8-4-2 Accuracy check

Suggests periodical accuracy checks and offers dealer services.

8-4-3 Overhaul

Recommends overhaul after two or three years for reliable operation.

8-5 Consumable parts

Lists consumable parts like relays and capacitors with their expected life.

8-6 Disposal

Provides cautions regarding the disposal of the instrument according to local regulations.

8-7 Cleaning

Gives instructions for cleaning the instrument's front panel and keys.

9 Appendix

9-1 Specifications

Lists detailed input, control, and display specifications of the instrument.

9-2 Parameter list

Provides a comprehensive list of all parameters, their ranges, and default settings.

9-3 Parameter directory list

Provides a hierarchical list to locate specific parameters within different MODEs.

9-4 Index

An alphabetical index to help locate specific topics and features within the manual.

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