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Chino DB600 Series - User Manual

Chino DB600 Series
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INST.No.INE-868G [DB600] General Instruction Manual
Digital Indicating
Controller
DB600
General PID control
Instruction Manual
Thank you for purchasing Digital Indicating Controller [DB 600 series]. Understand the instrument properly
and read this instruction manual beforehand in order to avoid any troubles.
- For the persons doing instrumentation, installation and sales -
Be sure to handover this instruction manual to the persons using the
instrument.
- For the users of the instrument -
Preserve this instruction manual until you scrap the instrument and
write down the setting details.

Table of Contents

Questions and Answers

Summary

1 Before use

1-1 For safe use of the product

Details correct usage to prevent safety hazards to people and property.

1-1-1 Preconditions for use

Lists essential preconditions before using the product.

1-1-2 Cautions for long term usage

Provides cautions for maintaining the product's condition over time.

1-1-3 Symbol mark

Explains the meaning of various symbol marks used in the manual and on the product.

1-1-4 Request for opening and handling

Provides requests and guidelines for opening and handling the product.

1-1-5 Important

Highlights important warnings and precautions for safe operation to avoid major accidents.

1-2 Before use

Outlines checks to perform after opening the package before using the instrument.

1-2-1 Confirm the accessories

Lists and describes the accessories attached to the instrument.

1-2-2 Confirm the exterior

Instructs to confirm the instrument's exterior for any damage.

1-2-3 Confirm the model code

Guides the user to confirm the instrument's model code.

1-2-4 Model code list

Provides a detailed list and explanation of model codes for DB630.

1-3 Mounting condition

Specifies the environmental and physical conditions for mounting the instrument.

1-3-1 Environment

Details the recommended environmental conditions for indoor use of the instrument.

1-3-2 Surrounding condition

Lists recommended surrounding conditions to ensure proper instrument operation.

1-3-3 Mounting conditions

Specifies mounting posture and altitude conditions for the instrument.

2 Mounting and wiring

2-1 External dimensions

Provides the external dimensions for DB630 and DB650 units.

2-1-1 Unit dimensions

Shows unit dimensions for DB630 and DB650.

2-1-2 Panel cutout and mounting dimensions

Shows panel cutout and mounting dimensions for DB630, DB650, and DB670.

2-2 Mounting

Details the procedure for panel mounting the instrument.

2-2-1 Panel mounting

Details the procedure for panel mounting the instrument.

2-2-2 Waterproof specifications

Outlines the steps for ensuring waterproof specifications during panel mounting.

2-3 Wiring

Provides precautions to be taken during the wiring process.

2-3-1 Precautions during wiring

Lists important warnings and precautions to ensure safe and proper wiring.

2-3-2 Insulation block

Details the insulation blocks for DB630 and DB650/DB670 circuits.

2-3-3 Terminal number and functionality

Provides terminal layout and functionality for DB630.

2-3-4 Basics of wiring

Covers basic wiring principles including terminal connection and power supply wiring.

2-3-5 Example of wiring

Provides wiring examples for ON-OFF servo output type and mechanical relay output.

2-4 Trial operation

Outlines checks and procedures for trial operation.

2-4-1 Confirmations before operation

Details the essential checks for wiring, power supply, and setting contents.

2-4-2 Procedure of trial operation

Provides a step-by-step procedure for conducting a trial operation of the instrument.

2-5 Initial settings

Explains the procedure for minimum initial settings after mounting.

2-5-1 Initialize parameter

Details how to reset user parameters or all parameters to factory default settings.

3 Names of various parts

3-1 Entire overview

Provides an overview and visual identification of the main parts of DB630, DB650, and DB670.

3-2 Name and function of display

Details the names and functions of the display elements on the instrument.

3-3 Character display

Explains the 11-segment character display for alphabets, numbers, and special characters.

3-4 Name and function of key

Lists the keys on the instrument and their respective functions.

4 Operation

4-1 Cautions on power ON

Lists important cautions before turning on the power and starting operation.

4-2 Operation on power ON

Describes the instrument's operation and status for various items immediately after power ON.

4-3 Constant value operation

Overview of monitoring and operating the constant value operation screen.

4-3-1 Setting overview

Provides an overview of how to monitor and operate the constant value operation screen.

4-3-2 Setting item screen and function

Explains the setting items and functions for the operation initial screen and PV/SV display.

4-4 Program operation

Overview of monitoring and operating the program operation screen.

4-4-1 Setting overview

Provides an overview of how to monitor and operate the program operation screen.

4-4-2 Setting item screen and function

Explains setting items and functions for PV/SV display in program operation.

4-4-3 Program operation method

Explains the operation methods for program operation (RESET, RUN, STOP, ADV, END).

4-5 AUTO;MANUAL output operation

Details how to switch between AUTO and MANUAL output operations.

4-6 Cautions for operation

Lists important operational cautions.

4-6-1 Setting;changing a parameter during operation

Warns about setting/changing parameters during operation that might affect control.

4-6-2 Cautions for SV slope operation

Provides cautions regarding SV slope operation and its time accuracy.

5 Setting operations

5-1 Basics of setting

Explains how setting screens transition between operation, MODE, and setting screens.

5-1-1 Setting item screen display

Illustrates the screen transitions for operation, MODE, and setting screens.

5-1-2 Basic operations on the setting screen

Provides a step-by-step guide to basic operations on the setting screen.

5-1-3 How to operate parameter setting

Shows a step-by-step example of setting a value for event 1 of group 1.

5-1-4 Precautions for setting

Lists precautions for setting parameters, including range and cross-screen effects.

5-2 MODE0 [Executing parameter]

Covers settings for executing parameters during operation.

5-2-1 Setting overview

Explains that MODE0 allows parameter setting during operation.

5-2-2 Setting item screen and function

Details setting items and functions for MODE0 initial screen, Executing SV, and Executing step time.

5-2-3 Changing an executing step

Explains how changes to SV and step time affect the executing step.

5-2-4 Output limiter

Describes the function of setting lower/higher limits for output variation.

5-3 MODE1 [Constant value operation parameter]

Provides settings related to constant value operation.

5-3-1 Setting overview

Explains that MODE1 provides settings related to constant value operation.

5-3-2 Setting item screen and function

Details setting items and functions for MODE1 initial screen, SV rate of change, and PV start.

5-3-3 SV rate of change

Explains how to gradually change SV using rise/fall settings and time units.

5-3-4 Constant value operation PV start

Details the conditions under which SV rate of change operates with PV as a start point.

5-4 MODE2 [Program parameter]

Provides settings related to program patterns.

5-4-1 Setting overview

Explains that MODE2 provides pattern settings for program operation.

5-4-2 Setting item screen and function

Details setting items and functions for MODE2 initial screen and pattern setting.

5-4-3 Program pattern setting

Explains how to set up to four program patterns with multiple steps.

5-4-4 Selecting the start method for program operation

Allows selection of SV start or PV start for program operation.

5-4-5 Execution No. selection for program operation

Explains selecting group parameters for each program pattern step.

5-4-6 Program pattern link (connection)

Describes how to connect multiple patterns to create a single program.

5-4-7 Output at program end (output 1 and 2 at END)

Allows selection of constant value control or fixed value output at program end.

5-5 MODE3 [Group parameter]

Groups main control parameters and allows execution No. registration.

5-5-1 Setting overview

Explains that MODE3 groups main control parameters and allows execution No. registration.

5-5-2 Setting item screen and function

Details setting items and functions for MODE3 initial screen, Group No., and Event 1-4.

5-5-3 Setting 8 parameters for each group

Explains setting 8 types of parameters for each group, including events, PID, output limiter, and guaranty soak.

5-6 MODE4 [Event parameter]

Provides settings related to event configuration.

5-6-1 Setting overview

Explains that MODE4 provides event related settings.

5-6-2 Setting item screen and function

Details setting items and functions for MODE4 initial screen, Event No., and Event mode.

5-6-3 Event mode

Explains how to set alarm and status events, and assign them to output terminals.

5-6-4 Event extension function

Details the event extension function, including event standby and event keep operations.

5-6-5 Event deadband

Explains how to set the event deadband for alarm events.

5-6-6 Event output phase

Describes how to reverse the relay operation for event outputs.

5-7 MODE5 [Input parameter]

Provides settings for input type, range, and scale.

5-7-1 Setting overview

Explains that MODE5 provides input-related settings for type, range, and scale.

5-7-2 Setting item screen and function

Details setting items and functions for MODE5 initial screen and input type selection.

5-7-4 Input correction

Covers sensor correction and digital filter settings for signal conditioning.

5-7-5 SV limiter

Explains the function of limiting the SV operation range for program and constant value operations.

5-8 MODE6 [Control parameter]

Provides settings for output control.

5-8-1 Setting overview

Explains that MODE6 provides output related settings, adding conditions or limits.

5-8-2 Setting item screen and function

Details setting items and functions for MODE6 initial screen, Pulse cycle, and Feedback settings.

5-8-3 Pulse cycle

Explains how pulse cycle determines output value for ON-OFF/SSR drive pulse output types.

5-8-4 Feedback input

Explains setting feedback zero, span, and deadband for ON-OFF servo output.

5-8-5 PID deadband;output deadband

Details PID and output deadbands to improve control stability and reduce noise effects.

5-8-6 Control action

Explains the two types of control action: heating (Reverse) and cooling (Direct).

5-8-7 Output variation limiter

Limits rapid output variation, useful for preventing control target exposure to rapid changes.

5-8-8 Fixed output setting

Covers output preset, PV abnormal output, and preset manual settings.

5-8-9 Control algorithm

Explains the two control algorithms: Position PID and Velocity PID.

5-9 MODE7 [Output 2 parameter]

Provides settings for output 2.

5-9-1 Setting overview

Explains that MODE7 provides output 2 related settings, available for 2-output specifications.

5-9-2 Setting item screen and function

Details setting items and functions for MODE7 initial screen and Output 2 control system.

5-9-3 Output 2 control system

Explains the PID and split control systems available for output 2.

5-10 MODEa [Communication parameter]

Provides settings related to communication.

5-10-1 Setting overview

Explains that MODEa provides communication related settings.

5-10-2 Setting item screen and function

Details setting items and functions for MODEa initial screen, Communication protocol, and Communication function.

5-11 MODEb [Transmission output parameter]

Provides settings related to transmission signal output.

5-11-1 Setting overview

Explains that MODEb provides settings for transmission signal output.

5-11-2 Setting item screen and function

Details setting items and functions for MODEb initial screen and Transmission type.

5-11-3 Transmission scale

Explains how to set the scale for analog transmission signal output.

5-12 MODEc [Remote input parameter]

Provides settings related to remote input.

5-12-1 Setting overview

Explains that MODEc provides remote input settings.

5-12-2 Setting item screen and function

Details setting items and functions for MODEc initial screen, Remote/local switch, and Remote SV shift/filter.

5-12-3 Remote;local switch

Specifies how to switch between remote and local SV settings.

5-12-4 Correcting remote SV input

Explains how to set the remote SV shift and filter for correction.

5-12-5 Tracking

Describes the tracking function for smooth SV transition between remote and local modes.

5-12-6 Remote SV scale

Explains how to set the scale for remote signal input.

5-13 MODEd [External input parameter]

Provides settings for external signal input.

5-13-1 Setting overview

Explains that MODE0 provides settings for external signal input.

5-13-2 Setting item screen and function

Details setting items and functions for MODEd initial screen and External input 1.

5-14 MODEt [System parameter]

Provides system-level settings.

5-14-1 Setting overview

Explains that MODEt provides system related settings.

5-14-2 Setting item screen and function

Details setting items and functions for MODEt initial screen, Model No., and Key operation.

6 Detailed description for main function

6-1 Measuring range

Details the measuring ranges for various input types like thermocouples and voltage.

6-2 Linear scale

Explains setting linear scales for mV and V inputs, including decimal points and zero/span.

6-3 Alarm event type

Describes various alarm event types, including absolute value and deviation alarms.

6-4 Status event

Lists various status event types and their descriptions for program operation.

6-5 Auto tuning

Explains the auto tuning function for calculating PID constants automatically.

6-6 PID control

Explains the PID control algorithm, including P, I, and D controls.

6-6-1 P control

Explains the basic operation of PID control affecting responsiveness and stability.

6-6-2 I control

Explains I control for eliminating deviation and its effect on stability.

6-6-3 D control

Explains D control for response performance to disturbance and its effects.

6-7 Actuator adjustment for ON-OFF servo output type

Details actuator adjustment for ON-OFF servo output, covering auto and manual methods.

6-7-1 Auto adjustment

Provides steps for auto adjustment, including initialization and zero/span adjustment.

6-7-2 Manual adjustment

Guides through manual adjustment steps for actuator zero, span, and deadband.

6-8 2 Outputs

Covers setting the control calculation method for specifications with 2 outputs.

6-8-1 PID control calculation

Explains PID calculation for heating and cooling controls with two outputs.

6-8-2 Split control calculation

Describes the split control calculation method for cooling and heating outputs.

6-9 Transmission signal output

Explains how to select measured values for analog signal transmission output.

6-9-1 Transmission signal output characteristics

Shows an example of setting PV transmission and transmission scale.

6-9-2 Transmission scale setting (PV;SV transmission)

Details how to set transmission scale for PV/SV signals.

6-9-3 Transmission scale setting (MV;MFB transmission)

Details how to set transmission scale for MV/MFB signals.

6-10 Remote signal input

Explains how to set SV using an external analog signal.

6-10-1 Remote signal input characteristics

Shows an example of setting the remote scale for signal input.

6-10-2 Cascade control

Explains using the instrument as a secondary controller in a cascade control loop.

6-11 External signal input

Explains assigning functions to external contact inputs for various operations.

6-12 Communication interface

Covers the communication interface for connecting to external devices.

6-12-1 Engineering port

Describes the engineering port for connecting to a PC for parameter setting.

6-12-2 IR engineering cable (RZ-EC5) connection

Details the connection procedure for the IR engineering cable.

6-12-3 Specification with communication interface

Outlines specifications for communication interfaces like RS-422A and RS-485.

7 Options

7-1 Moisture prevention

Mentions moisture-proof coating on the printed board.

7-2 Waterproof specifications

Refers to section 2-2-2 for installation with waterproof sealing.

7-3 Square roots

Explains the square root function for linear input (mV, V).

7-4 Lower limit burnout

Describes PV display behavior and alarms for lower limit burnout.

7-5 Output scaling

Explains output scaling to set higher/lower limit values for control calculation results.

7-5-1 Function overview

Provides an overview of output scaling for setting limits and continuous output.

7-5-2 Setting item screen and function

Details output scaling settings for MODE0, MODE3, and MODE7.

7-6 Open-loop system ON-OFF servo type

Explains the ON-OFF servo open-loop system and its adjustment.

7-6-1 Function overview

Explains the ON-OFF servo open-loop system and its adjustment.

7-6-2 Wiring

Provides wiring diagrams for DB650 and DB670 for ON-OFF servo output.

7-6-3 Setting item screen and function

Details setting items for motor tuning and deadband for ON-OFF servo.

7-6-4 Auto adjustment

Guides through the auto adjustment process for the ON-OFF servo system.

7-6-5 Manual adjustment

Details manual adjustment steps for time registration and deadband.

7-7 Accessories

Lists optional accessories like terminal covers and protection elements.

7-7-1 Terminal cover

Describes the terminal cover for preventing electric shock.

7-7-2 Contact protection element

Explains the use and types of contact protection elements for noise removal.

7-7-3 Shunt resistor for current input

Lists the shunt resistor model for current input.

8 Maintenance and inspection

8-1 Error display

Lists error numbers and their meanings, and describes functions during error display.

8-2 Warning display

Lists warning numbers and their meanings, and provides advice for setting or operation.

8-3 Troubleshooting

Provides a checklist for common symptoms like unstable PV or communication issues.

8-4 Inspection

Covers inspection procedures like trial operation, accuracy check, and overhaul.

8-4-1 Inspection by trial operation

Recommends performing trial operation before starting each operation.

8-4-2 Accuracy check

Suggests periodical accuracy checks and offers dealer services.

8-4-3 Overhaul

Recommends overhaul after two or three years for reliable operation.

8-5 Consumable parts

Lists consumable parts like relays and capacitors with their expected life.

8-6 Disposal

Provides cautions regarding the disposal of the instrument according to local regulations.

8-7 Cleaning

Gives instructions for cleaning the instrument's front panel and keys.

9 Appendix

9-1 Specifications

Lists detailed input, control, and display specifications of the instrument.

9-2 Parameter list

Provides a comprehensive list of all parameters, their ranges, and default settings.

9-3 Parameter directory list

Provides a hierarchical list to locate specific parameters within different MODEs.

9-4 Index

An alphabetical index to help locate specific topics and features within the manual.

Chino DB600 Series Specifications

General IconGeneral
Input typeThermocouple, RTD, DC voltage, DC current
CommunicationRS-485 (Modbus RTU)
Control outputRelay, Voltage pulse, Current
Control methodPID control, ON/OFF control
Alarm outputRelay contact
Power supply100 to 240 VAC, 50/60 Hz or 24 VAC/VDC
Operating temperature0 to 50°C
DisplayLED display
Power Consumption10 VA max.
Storage Temperature-20 to 60°C
Protection Classfront panel

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