Structural Adhesive
a. Create a metal patch 25 mm (1 in) larger than the opening.
b. Grind 13 mm (0.5 in) of the outer edge of the patch and the opening to expose bare metal.
c. Apply structural adhesive to the bare metal on the patch.
d. Position the patch to the opening and clamp into place.
e. Remove any squeeze-out adhesive and allow to cure per recommendations.
7. Refinish as necessary.
8. Apply inner panel corrosion inhibiting materials (Mopar Cavity Wax part #68042970AA, or equivalent).
Hole Access Procedure
1. Drill a 25 mm (1 in.) access hole (2) in the
necessary area
2. With the use of a flat bladed tool (1) or equivalent,
remove the foam from the cavity.
3. Touch up the edges with an epoxy primer and allow
to cure fully.
4. Touch up with paint and allow to cure fully.
5. Install a 25 mm (1 in.) body plug.
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