CIGWELD 255 - Table of Contents

TRANSMIG 225, 255 MIG Power Source, 255 2R MIG Wirefeeder
4 Sep 16, 2008
TABLE OF CONTENTS
SECTION 1: Arc Welding Safety Instructions and Warnings ........................................................ 5
SECTION 2: Introduction ................................................................................................................ 10
SECTION 3: Electromagnetic Compatibility ................................................................................. 10
SECTION 4: General Information ................................................................................................... 12
SECTION 5: Safe Practices For The Use Of Welding Equipment ................................................ 12
SECTION 6: Resuscitation For Electric Shock Victims................................................................ 14
SECTION 7: Specifications ............................................................................................................ 15
SECTION 8: Installation Recommendations ................................................................................. 16
SECTION 9: Set up for the TRANSMIG 225, 255 MIG Power Source ........................................... 18
SECTION 10: Power Source and Wirefeeder Controls, Indicators and Features ......................... 20
SECTION 11: 250A TWECO MIG Torch OTWX212/3035 (where supplied).................................... 22
SECTION 12: Basic Welding Technique ......................................................................................... 24
SECTION 13: Routine Maintenance & Inspection .......................................................................... 25
SECTION 14: Basic Troubleshooting .............................................................................................. 26
SECTION 15: Key Spare Parts ......................................................................................................... 30
SECTION 16: Volt / Amp Curves ...................................................................................................... 31
SECTION 17: Circuit Diagram .......................................................................................................... 32
SECTION 18: Weld Settings Guide TRANSMIG 225 ....................................................................... 33
SECTION 19: Weld Settings Guide TRANSMIG 255 ....................................................................... 34
TABLES
Table 1 - Filter lens size verses welding current/electrode size ........................................................................................ 13
Table 2 – Power Source Specifications ................................................................................................................... 15
Table 3 – Optional Accessories ............................................................................................................................ 16
Table 4 – Supply Requirements ........................................................................................................................... 17
Table 5 – Wire Spool parts ................................................................................................................................. 19
Table 6 – Interconnection Control Plug configuration ................................................................................................... 21
Table 7 – MIG Torch Components ........................................................................................................................ 22
Table 8 – MIG Torch Contact Tips ........................................................................................................................ 23
Table 9 – MIG Torch Conduits ............................................................................................................................. 23
Table 10 – Electrode Wire Deposition Rate .............................................................................................................. 24
Table 11 – Key Spare Parts ................................................................................................................................ 30