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GCEM4000
CODEL GCEM4000 User Manual
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Technical Manual
Page
56
CODEL
OPS.080
Issue : C
Rev. :
Date : 16/7/08
Doc. i/d : 0080/6
Ref. : 080040
Output Fault
4000
has no
outpu
t
Are LEDs on?
Is the mains power on
?
NO
YES
NO
Is 48V supp
ly
present
?
Remove back pl
ate
from se
nsor he
ad
and ensure
48V LEDs
are lit
Reset
power
Switch
on
pow
er
YES
Are the out
er
LEDs flashing?
Is ther
e
now
an outp
ut?
YES
NO
Contact CODEL
for further
technical
support
No fu
rthe
r acti
on
Chec
k comms.
with S
CU
via SmartCom
NO
Ensure 48V
pow
er supp
ly
is wor
king
NO
61
63
Table of Contents
Section 1
5
Table of Contents
5
CODEL GCEM4000 Analyser - Introduction
7
Foreword
7
Figure 1 : Typical Smartcem System Arrangement
7
GCEM4000 Basic Principles
8
Figure 2 :GCEM4000 Analyser with 'In-Situ' Probe
8
Emission Monitoring and the GCEM4000
9
Normalisation
9
Verification
9
User Interface
9
Analogue and Logic Inputs and Outputs
9
CDC Serial Port - for Use with the CODEL Smartcem System
10
Analyser Protection
10
Summary Specification
11
Preparing for Installation
13
Unpacking
13
The Basic Analyser
13
Figure 3 : Standard Supplied Items and Dimensions
13
Transceiver Weather Cover
14
Additional Materials
14
Figure 4 : Active Weather Cover
14
Figure 5 : CODEL Supplied Connections
15
Ancillary/Additional Equipment
16
Services
16
Installation
17
Selection of Measurement Position
17
Analyser Positioning
18
Figure 6 : Preferred Transceiver Position
18
Figure 7 : Angled Probe Installation
18
Fitting of Stub-Pipes and Mounting Flanges
19
Figure 8 : Rectangular Ducts - Acceptable Position
19
Figure 9 : Spacing from Other Analysers
19
Figure 10 : Standard Site Mounting Flange
20
Concrete and Brick Stacks
20
Metal Ducts/Stacks
20
Double Skin Stacks
21
Installation of Purge Air Supply
21
Installation of Measurement Tube
21
Figure 11 : Typical Stub Pipe Arrangement for Concrete/Brick Stacks
21
Figure 12 : Beam Lifting Point
22
Figure 13 : Position of Pressure Sensor
22
Fitting the Active Weather Cover and Sensor Head
23
Figure 14 : Cable Gland
28
Installation of Normalising Measurements (Oxygen, Temperature and Pressure)
28
Installation and Connection of Cables
28
Wiring Connections
28
Installation of the GCU
28
System Connections
29
Figure 15 : System Connections
29
Figure 16 : Sensor Head Connections
30
Commissioning
31
Pre-Commissioning Checks
31
Power on
31
Initial Set-Up Using Smartcom Software
31
Adjust Alignment
33
Thermistor Control
34
Source Temperature Control
36
Cell Oven Control
37
Rx Temperature Check
37
Cell Oven Control
38
Figure 17 : Alignment Adjusters
40
Detector Levels
42
Zero Calibration
42
Current Data
44
Y' Values
45
Plant Status Set-Up
46
Span Verification
47
General Overview
50
Water Vapour Checks
50
Setting the Output Configuration
51
Read/Set RTC
53
Memory Back-Up
55
Analyser Records
57
Serial Numbers (Complete on First Inspection)
57
Installation Records
57
Commissioning Records
57
Automatic Zero Calibration
58
Manual Zero Verification
58
Introduction
58
Verification
58
Factory Calibration
58
Calibration and Measurement Verification
58
Comparative Testing
59
Re-Calibration
59
Maintenance
60
Fault Finding
61
Appendix 1 - Setting Analyser Gains
64
Section 2
65
List of Figures
65
4
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CODEL GCEM4000 Specifications
General
Brand
CODEL
Model
GCEM4000
Category
Measuring Instruments
Language
English
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