CombiLift C6000 - Basic Safety Instructions for Servicing and Inspection

Maintenance
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C3M2-OM-EN-02
6.1 Basic Safety Instructions for Servicing and Inspection
 Perform servicing and inspection work only if you have read and understood the
operator’s manual for the truck and the operator’s manual for the engine.
 Observe the basic safety instructions and all the warning signs attached to the
truck.
 The descriptions of work processes contained within this manual are provided
only for fully trained and competent maintenance staff with the necessary skills,
knowledge and experience to carry out the work safely.
 Keep the operator’s manual with the truck at all times.
 Perform servicing and inspection work only with suitable work clothing and
personal protective equipment.
 Always wear safety glasses when performing servicing and inspection work.
 Always wear appropriate protective clothing, hats, gloves and safety shoes as
warranted by the circumstances.
 Wear hearing protection should there be noise exceeding 90 dbA.
 All work must be carried out in a pre-designated safe working area on firm level
ground with adequate space and headroom to perform all maintenance tasks
safely.
 Take the necessary precautions to ensure the safety of others who may be
affected by the work, e.g. other employees working nearby.
 Fire protection equipment must be present in the work area.
 Extend the reach at least half way to give access to the engine and filters.
 Lower the forks fully and tilt the mast forward fully before commencing
maintenance tasks.
 Confirm that the hydraulic system pressure has been relieved before working on
the hydraulic system.
 Pressurised jets of fluid can penetrate the skin causing serious injury. Use a
piece of cardboard or paper to check for leaks. In the event that oil penetrates
the skin, seek medical attention immediately.
 Remove the key and lock the cabin door to prevent anyone from starting the
engine while maintenance is underway.
 Ensure there is no residual load in the system by supporting hung weights etc.
 Always isolate the power source from the drive or equipment.
 Hot surfaces and fluids can cause severe burns. Wait until surfaces and fluids
have cooled and are comfortable to touch.
 Avoid skin and eye contact with oils and greases.
 Do not allow any fluids from the truck to spill on the ground or get into bodies of
water. Clean up any spills immediately.
 Always ensure tools are in good working condition and used in the proper
manner.
 Extract exhaust fumes using an extraction system and ensure the area is well
ventilated.
 Perform a functional test after any maintenance work.