CombiLift C6000 - 6.3 General Truck Maintenance Schedule

Maintenance
97
C3M2-OM-EN-02
Note
The recommended maintenance intervals in the maintenance schedule are
for maintaining trucks operating in normal conditions.
More frequent maintenance will be required if the truck is being operated in
an arduous manner or in a harsh or aggressive environment. The frequency
is governed by application and must be determined by the user.
6.3 General Truck Maintenance Schedule
Maintenance Task Interval - Every
✔
Page
Grease All Points Marked on the Grease Point Chart
100 Hours 3 Months 101
Check All Electrical Connections/Terminals
250 Hours
Check All Nuts And Bolts Are Present & Secure
Check All Instruments & Warning Devices
Check Operation of Brakes, Steering & Hydraulic Functions
6 Months
Check All Lights (i.e. Work Lights, Road Lights & Safety Lights)
6 Months
Check the Tyres
6 Months
Check all Hydraulic Cylinder Chrome Rods for Dirt & Damage
6 Months
Check the Routing of all Hoses, Pipes & Wires
Check Battery Electrolyte Levels
6 Months 119
Inspect & Lubricate Mast Chains, Measure Chain Stretch
6 Months 130
Grease Mast Channels
6 Months 128
Grease Mast Carriage Channels (Where Wear Pads Run Only)
6 Months
Torque All Wheel Nuts
96
Check Hydraulic Oil Level
500 Hours
72
Check Hydraulic Oil Cooler – Clean Fins If Necessary
1 Year
Check the Mast Bearings
134
Check the Mast Bearing Wear Pads and Adjust (If Applicable)
134
Check Mast Carriage Bearings, Ensure Locknuts are Tight
Check Mast Carriage Wear Pads & Alignment
135
Check the Forks
1 Year 136
Check Swivel Slew Ring Bearings
Check the Operator’s Cabin & Door for Structural Damage
1 Year
Change Hydraulic Suction Filter Element
1 Year 123
Change Hydraulic Return Filter Insert
1 Year 124
Check Hydraulic System for Damage, Wear and Leaks
1000 Hours 2 Years
Change Hydraulic Oil & Strainer Filter (In-Tank)
2000 Hours 3-4 Years
126
Change the Hydraulic Tank Breather
127
Perform the tasks in the truck maintenance schedule above, after the period of
operating hours or the calendar period as they first arise to keep the truck in optimum
working condition.
Perform all checks on the pre-use check sheet in conjunction with the maintenance
schedule tasks (see page 149).