C4-C5XL MK3 O&S
iii
C4000MK3-OM-EN-11
Section 4: Maintenance & Service Information ........................................ 4-1
4.1:
Daily/Preoperational Inspection ................................................................. 4-1
4.2:
Daily Inspection Sheet ............................................................................... 4-5
4.3:
Initial Service – Conducted at 100 hours of Operation .............................. 4-6
4.4:
Maintenance Schedule ............................................................................... 4-7
4.5:
Engine Oil and Engine Oil Filter (Service Interval = 250Hours) .............. 4-8
4.6:
Engine Coolant (Service Interval = 2000Hours) ..................................... 4-10
4.7:
Hydraulic Oil and Filters ......................................................................... 4-11
4.8:
Accessory Drive V- Belt .......................................................................... 4-14
4.9:
Mast Maintenance (Service Interval = 250Hours) ................................... 4-14
4.10:
Cleaning & Greasing Mast Carriage Channels ........................................ 4-15
4.11:
Mast Carriage Alignment / Wear Pad Adjustment Procedure ................. 4-15
4.12:
Fuel Filtration – Diesel (Service interval = 500 Hours) .......................... 4-18
4.13:
Air Filter Element (Clean Every 100hrs, Replace Every 500hrs) ......... 4-19
4.14:
Grease Point Chart ................................................................................... 4-20
4.15:
Diesel Particulate Filter (DPF) ................................................................. 4-20
Section 5: Technical Information & Circuit Diagrams ............................. 5-1
5.1:
Towing the Combilift ................................................................................. 5-1
5.2:
Mechanical Brake Release ......................................................................... 5-2
5.3:
Checking the Charge Pressure ................................................................... 5-2
5.4:
Valve Chest Pressure Settings ................................................................... 5-3
5.5:
Fuse Box .................................................................................................... 5-5
5.6:
Relay Layout .............................................................................................. 5-6
5.7:
Steering & Hydraulic Functions Circuit .................................................... 5-7
5.8:
Hydraulic Drive Circuit ............................................................................. 5-8
5.9:
Electric Circuit – Kubota Diesel ............................................................... 5-9
5.10:
Electric Circuit – GM LPG ...................................................................... 5-12
5.11:
Electric Circuit – GM LPG (Tier IV) ...................................................... 5-15
5.12:
Colour Codes for Electric Circuits ........................................................... 5-18
5.13:
PLC Details .............................................................................................. 5-19
5.14:
PLC Diagnostics ...................................................................................... 5-22
Section 6: Appendices ............................................................................... 6-1
6.1:
Appendix A: Certified LPG Engine Emission Control Warranty ............. 6-1
6.2:
Appendix B: General Engine Warranty ..................................................... 6-2
6.3:
Appendix C: Warranty Registration .......................................................... 6-2
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